Nissan Almera Tino V10. Manual — part 199
AT-520
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
Control Valves
ECS009D3
CONTROL VALVE AND PLUG RETURN SPRINGS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Clutch and Brakes
ECS009D4
REVERSE CLUTCH
*: Always check with the Parts Department for the latest parts information.
HIGH CLUTCH
No.
Parts
Part No.*
Free length
Outer diameter
Upper body
Refer to “Control
Valve Upper
Body”,
.
35
3-2 timing valve spring
31736-01X00
23.0 (0.906)
6.65 (0.2618)
19
Cooler check valve spring
31742-3AX05
28.04 (1.1039)
7.15 (0.2815)
23
Pilot valve spring
31742-3AX03
38.98 (1.5346)
8.9 (0.350)
15
1-2 accumulator valve spring
31742-3AX00
20.5 (0.807)
6.95 (0.2736)
28
1-2 accumulator piston spring
31742-3AX09
55.66 (2.1913)
19.5 (0.7677)
33
1st reducing valve spring
31742-80X05
27.0 (1.063)
7.0 (0.276)
2
Overrun clutch reducing valve spring
31742-80X06
37.5 (1.476)
7.0 (0.276)
7
Torque converter relief valve spring
31742-3AX04
33.3 (1.3110)
9.0 (0.354)
10
Torque converter clutch control valve
spring
31742-3AX02
53.01 (2.0870)
6.5 (0.256)
Lower body
Refer to “Control
Valve Lower
Body”,
.
34
Shuttle valve spring
31762-41X04
51.0 (2.0079)
5.65 (0.2224)
18
Pressure regulator valve spring
31742-80X13
45.0 (1.772)
15.0 (0.591)
23
Overrun clutch control valve spring
31762-80X00
21.7 (0.854)
7.0 (0.276)
27
Accumulator control valve spring
31742-80X02
22.0 (0.866)
6.5 (0.256)
29
Shift valve A spring
31762-80X00
21.7 (0.854)
7.0 (0.276)
2
Shift valve B spring
31762-80X00
21.7 (0.854)
7.0 (0.276)
11
Pressure modifier valve spring
31742-41X15
30.5 (1.201)
9.8 (0.386)
7
31742-80X16
32.0 (1.260)
6.9 (0.272)
—
Fluid cooler relief valve spring
31872-31X00
17.02 (0.670)
8.0 (0.315)
—
T/C pressure spring
31742-3AX07
9.0 (0.354)
7.3 (0.287)
Number of drive plates
2
Number of driven plates
2
Drive plate thickness
mm (in)
Standard
2.0 (0.079)
Allowable limit
1.8 (0.071)
Clearance
mm (in)
Standard
0.5 - 0.8 (0.020 - 0.031)
Allowable limit
1.2 (0.047)
Thickness of retaining plates
Thickness
mm (in)
Part number*
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
31537-31X00
31537-31X01
31537-31X02
31537-31X03
31537-31X04
Number of drive plates
3
Number of driven plates
5
Drive plate
thickness
mm (in)
Standard
1.6 (0.063)
Allowable limit
1.5 (0.059)
Clearance
mm (in)
Standard
1.4 - 1.8 (0.055 - 0.071)
Allowable limit
2.4 (0.094)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-521
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
*: Always check with the Parts Department for the latest parts information.
FORWARD CLUTCH
*: Always check with the Parts Department for the latest parts information.
OVERRUN CLUTCH
*: Always check with the Parts Department for the latest parts information.
LOW & REVERSE BRAKE
Thickness of retaining plates
Thickness
mm (in)
Part number*
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
5.4 (0.213)
5.6 (0.220)
5.8 (0.228)
6.0 (0.236)
31537-32X05
31537-32X06
31537-32X07
31537-32X08
31537-32X09
31537-32X10
31537-32X11
Number of drive plates
5
Number of driven plates
5
Drive plate thickness
mm (in)
Standard
1.8 (0.071)
Allowable limit
1.6 (0.063)
Clearance
mm (in)
Standard
0.45 - 0.85 (0.0177 - 0.0335)
Allowable limit
1.85 (0.0728)
Thickness of retaining plates
Thickness
mm (in)
Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
31537-31X60
31537-31X61
31537-31X62
31537-31X63
31537-31X64
31537-31X65
Number of drive plates
3
Number of driven plates
5
Drive plate thickness
mm (in)
Standard
1.6 (0.063)
Allowable limit
1.4 (0.055)
Clearance
mm (in)
Standard
1.0 - 1.4 (0.039 - 0.055)
Allowable limit
2.0 (0.079)
Thickness of retaining plates
Thickness mm (in)
Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
31567-31X79
31567-31X80
31567-31X81
31567-31X82
31567-31X83
Number of drive plates
5
Number of driven plates
4 + 1
Drive plate thickness
mm (in)
Standard
2.0 (0.079)
Allowable limit
1.8 (0.071)
Clearance
mm (in)
Standard
1.4 - 1.8 (0.055 - 0.071)
Allowable limit
2.8 (0.110)
AT-522
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information.
BRAKE BAND
Clutch and Brake Return Springs
ECS009D5
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Oil Pump
ECS009D6
*: Always check with the Parts Department for the latest parts information.
Input Shaft
ECS009D7
Unit: mm (in)
Planetary carrier
ECS009D8
Unit: mm (in)
Thickness of retaining plates
Thickness
mm (in)
Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
31667-31X16
31667-31X17
31667-31X18
31667-31X19
31667-31X20
31667-31X21
Anchor end pin tightening torque
3.5 - 5.8 N-m (0.35 - 0.6 kg-m, 31 - 52 in-lb)
Number of returning revolutions for anchor end pin
2.5
±
0.125
Lock nut tightening torque
31 - 36 N-m (3.2 - 3.7 kg-m, 23 - 27 ft-lb)
Parts
Free length
Outer diameter
Part number*
Forward clutch (Overrun
clutch)
Outer (16 pcs)
26.6 (1.047)
10.6 (0.417)
31505-31X02
Inner (16 pcs)
26.3 (1.035)
7.7 (0.303)
31505-31X03
Reverse clutch (16 pcs)
18.6 (0.732)
8.0 (0.315)
31505-31X00
High clutch (12 pcs)
19.7 (0.776)
11.1 (0.437)
31505-31X01
Low reverse brake (20 pcs)
25.1 (0.988)
7.6 (0.299)
31505-31X04
Oil pump side clearance
mm (in)
0.02 - 0.04 (0.0008 - 0.0016)
Thickness of inner gears and outer gears
Inner gear
Thickness
mm (in)
Part number*
9.99 - 10.00 (0.3933 - 0.3937)
9.98 - 9.99 (0.3929 - 0.3933)
9.97 - 9.98 (0.3925 - 0.3929)
31346-31X00
31346-31X01
31346-31X02
Outer gear
Thickness
mm (in)
Part number*
9.99 - 10.00 (0.3933 - 0.3937)
9.98 - 9.99 (0.3929 - 0.3933)
9.97 - 9.98 (0.3925 - 0.3929)
31347-31X00
31347-31X01
31347-31X02
Clearance between oil pump
housing and outer gear
mm
(in)
Standard
0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit
0.15 (0.0059)
Oil pump cover seal ring
clearance
mm (in)
Standard
0.1 - 0.25 (0.0039 - 0.0098)
Allowable limit
0.25 (0.0098)
Input shaft seal ring clearance
Standard
0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit
0.23 (0.0091)
Clearance between planetary carrier
and pinion washer
Standard
0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit
0.80 (0.0315)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-523
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
Final Drive
ECS009D9
DIFFERENTIAL SIDE GEAR CLEARANCE
DIFFERENTIAL SIDE GEAR THRUST WASHERS
*: Always check with the Parts Department for the latest parts information.
BEARING PRELOAD
TURNING TORQUE
DIFFERENTIAL SIDE BEARING ADJUSTING SHIMS
*: Always check with the Parts Department for the latest parts information.
Clearance between side gear and differential case with washer
0.1 - 0.2 mm (0.004 - 0.008 in)
Thickness
mm (in)
Part number*
0.75 - 0.80 (0.0295 - 0.0315)
0.80 - 0.85 (0.0315 - 0.0335)
0.85 - 0.90 (0.0335 - 0.0354)
0.90 - 0.95 (0.0354 - 0.0374)
0.95 - 1.00 (0.0374 - 0.0394)
38424-D2111
38424-D2112
38424-D2113
38424-D2114
38424-D2115
Differential side bearing preload “T”
0.04 - 0.09 mm (0.0016 - 0.0035 in)
Turning torque of final drive assembly
0.49 - 1.08 N-m (5.0 - 11.0 kg-cm, 4.3 - 9.5 in-lb)
Thickness
mm (in)
Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
0.92 (0.0362)
1.44 (0.0567)
31499-21X07
31499-21X08
31499-21X09
31499-21X10
31499-21X11
31499-21X12
31499-21X13
31499-21X14
31499-21X15
31499-21X16
31499-21X17
31499-21X18
31499-21X19
31499-21X20
31499-21X21
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