Nissan Juke (2014 year). Service Repair Manual — part 247
TRANSAXLE ASSEMBLY
TM-97
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
CAUTION:
• Check that return spring is securely seated in the groove
on return pin.
11. Install 1st-2nd shift fork (1) and 1st-2nd fork rod (2) and then
install retaining pin to 1st-2nd shift fork.
CAUTION:
• Do not reuse retaining pin.
• Be careful with the orientation of 1st-2nd shift fork and
1st-2nd fork rod.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of 1st-
2nd shift fork.
12. Install 3rd-4th shift fork (1) to 3rd-4th coupling sleeve.
CAUTION:
Be careful with the orientation of 3rd-4th shift fork.
13. Install 5th-6th shift fork (1) and 5th-6th fork rod (2) and then
install retaining pin to 5th-6th shift fork.
CAUTION:
• Do not reuse retaining pin.
• Be careful with the orientation of 5th-6th shift fork and
5th-6th fork rod.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of 5th-
6th shift fork.
PCIB1866E
PCIB1856E
PCIB1855E
PCIB1852E
Revision: 2013 October
2014 JUKE
TM-98
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
14. Install 3rd-4th fork rod (2) and then install retaining pin to 3rd-4th
shift fork (1).
CAUTION:
• Do not reuse retaining pin.
• Be careful with the orientation of 3rd-4th fork rod.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of 3rd-
4th shift fork.
15. Install reverse shift fork (1) and reverse fork rod (2).
CAUTION:
Be careful with the orientation of reverse shift fork and
reverse fork rod.
16. Rotate striking lever of striking rod assembly as shown. Then
rotate reverse fork rod to a position where bracket of reverse
fork rod does not interfere with striking lever of striking rod
assembly.
17. Install retaining pin to reverse shift fork (1).
CAUTION:
• Do not reuse retaining pin.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of
reverse shift fork.
18. Install selected differential side bearing adjusting shim(s) and differential side bearing outer race (tran-
saxle case side).
19. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.
20. Install selected input shaft rear bearing adjusting shim onto input shaft.
21. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.
PCIB1853E
PCIB1875E
PCIB1851E
2
: Reverse fork rod
PCIB1850E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-99
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
22. Install shifter lever oil seal (1) and striking rod oil seal (2) to tran-
saxle case using suitable tool.
CAUTION:
• Do not reuse shifter lever oil seal or striking rod oil seal.
• When installing, do not incline shifter lever oil seal and
striking rod oil seal.
• Do not damage transaxle case.
23. Install differential side oil seal (1) to transaxle case using Tool
(A).
CAUTION:
• Do not reuse differential side oil seal.
• When installing, do not incline differential side oil seal.
• Do not damage transaxle case.
24. Install shifter lever B (1) and shifter lever A (2) to transaxle case.
CAUTION:
Be careful with the orientation of shifter lever B and shifter
lever A.
25. Install retaining pin to shifter lever A.
CAUTION:
• Do not reuse retaining pin.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of shifter
lever A.
Dimension (H)
: 0 - 1.0 mm (0 - 0.039 in)
PCIB1818E
Dimension (H)
: -0.5 - 0.5 mm (-0.020 - 0.020 in)
Tool number
: ST30720000 (J-25405)
PCIB1878E
PCIB1843E
PCIB1844E
Revision: 2013 October
2014 JUKE
TM-100
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
26. Install transaxle case following the procedures below.
a.
Install selected mainshaft rear bearing adjusting shim into transaxle case.
b.
Install oil gutter A (1) and oil gutter B (2) to transaxle case.
CAUTION:
Insert the tab (A) of oil gutter A and oil gutter B into tran-
saxle case.
c.
Temporarily install snap ring of mainshaft rear bearing into tran-
saxle case.
CAUTION:
Do not reuse snap ring.
d.
Apply recommended sealant to mating surface of clutch housing
as shown.
• Use Genuine Silicone RTV or an equivalent. Refer to
CAUTION:
• Remove old sealant adhering to the mounting surfaces.
Also remove any moisture, oil, or foreign material adher-
ing to both mounting surfaces.
• Apply sealant so as not to break the bead.
• The width of sealant bead is 1 - 2 mm (0.04 - 0.08 in).
• The height of sealant bead is 0.4 - 1 mm (0.016 - 0.04 in).
• The overlap length of both ends of sealant bead is 3 - 5
mm (0.12 - 0.20 in).
e.
With shifter lever A (1) held in the position shown, temporarily
assemble transaxle case to clutch housing.
CAUTION:
Do not damage striking rod oil seal.
NOTE:
Make sure to hold shifter lever A in the position shown. Other-
wise transaxle case cannot be installed to clutch housing.
PCIB1841E
PCIB1842E
PCIB1807E
PCIB1808E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-101
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
f.
While rotating shifter lever A (1) in the direction of the arrow
shown, assemble transaxle case to clutch housing.
g.
Accessing from the bore plug hole, expand snap ring at main-
shaft rear bearing so that the ring catches the periphery of main-
shaft rear bearing.
h.
Temporarily tighten transaxle case bolts.
i.
Shift the shifter lever A (1) to 2nd gear position.
NOTE:
• The 2nd gear position is attained when shifter lever A is in the
position shown.
• When transaxle is shifted to the 2nd gear position, mainshaft
assembly is lifted.
j.
Seat snap ring in the groove on mainshaft rear bearing. If snap
ring is not seated in the groove on mainshaft rear bearing,
remove transaxle case and repeat the procedure from step d.
2
: shifter lever B
PCIB1929E
PCIB1840E
PCIB1809E
SCIA0893E
Revision: 2013 October
2014 JUKE
TM-102
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
k.
Tighten transaxle case bolts to the specified torque.
l.
Shift the shifter lever A (1) to neutral position.
NOTE:
The neutral position is attained when shifter lever A is in the
position shown.
27. Install bore plug to transaxle case using Tool.
CAUTION:
Do not reuse bore plug.
28. Install selector lever to transaxle case and then install retaining
pin to selector lever.
CAUTION:
• Do not reuse retaining pin.
• Assemble retaining pin from the direction shown by the
arrow until it becomes flush with the end surface of selec-
tor lever.
29. Install guide bolt following the procedures below.
a.
Shift the shifter lever A and selector lever to neutral position.
PCIB1838E
PCIB1930E
Tool number
: ST33061000 (J-8107-2))
PCIB0941E
PCIB1837E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-103
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
b.
Visually confirm from the guide bolt hole (C) that the lever is
securely set to neutral position (A). If it is not in the neutral posi-
tion, repeat the procedure from step a.
CAUTION:
The guide groove (D) of striking rod assembly will be dam-
aged when assembling guide bolt with the lever is in except
neutral position (B).
c.
Check continuity between terminals of park/neutral position
(PNP) switch to confirm it in the neutral position. If it is not in the
neutral position, remove park/neutral position (PNP) switch and
repeat the procedure from step a. Refer to
TRAL POSITION (PNP) SWITCH : Component Inspection"
d.
Install guide bolt to transaxle case and then tighten guide bolt to
the specified torque.
CAUTION:
Do not reuse guide bolt.
30. Apply recommended sealant to threads of park/neutral position
(PNP) switch (1). Then install it to transaxle case and tighten to
the specified torque.
• Use Genuine Silicone RTV or an equivalent. Refer to
.
CAUTION:
Remove old sealant and oil adhering to threads.
31. Install plunger to transaxle case.
32. Apply recommended sealant to threads of back-up lamp switch
(2). Then install it to transaxle case and tighten to the specified
torque.
• Use Genuine Silicone RTV or an equivalent. Refer to
.
CAUTION:
Remove old sealant and oil adhering to threads.
33. Install air breather tube (3) to transaxle case.
CAUTION:
• Do not reuse air breather tube.
• Assemble air breather tube until its collar element contacts with transaxle case.
1
: Guide bolt
PCIB1890E
PCIB1836E
PCIB1835E
Revision: 2013 October
2014 JUKE
TM-104
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
34. Install gasket onto plug and then install them into transaxle
case. Tighten plug to the specified torque.
CAUTION:
Do not reuse gasket.
35. Install gasket onto drain plug and then install them into clutch
housing. Tighten drain plug to the specified torque.
CAUTION:
Do not reuse gasket.
36. Install O-ring onto plug and then install it into clutch housing.
Tighten bolt to the specified torque.
CAUTION:
• Do not reuse O-ring.
• After oil is filled, tighten bolt to specified torque.
Adjustment
INFOID:0000000010291440
ADJUSTMENT
Differential Side Bearing Preload
• When adjusting differential side bearing preload, select adjusting
shim for differential side bearing. To select adjusting shim, mea-
sure clearance (L) between transaxle case and differential side
bearing outer race. Refer to
CAUTION:
Up to 2 adjusting shims can be selected.
• Calculate dimension (L) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of preload for differential
side bearing.
PCIB1865E
PCIB1834E
PCIB1969E
Preload
: Refer to
Dimension L = (L
1
- L
2
) + Preload
L
: Thickness of adjusting shim
L
1
: Distance between transaxle case end face
and mounting face of adjusting shim
L
2
: Distance between differential side bearing
outer race and clutch housing end face
JSDIA5280GB
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-105
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
1.
Using a depth micrometer and straightedge, measure dimension
(L
1
) between transaxle case end face and mounting face of
adjusting shim.
2.
Install differential side bearing outer race onto differential side
bearing on final gear side. Holding lightly differential side bear-
ing outer race horizontally by hand, rotate final gear five times or
more (for smooth movement of bearing roller).
3.
Using a depth micrometer and straightedge as shown, measure
dimension (L
2
) between differential side bearing outer race and
clutch housing end face.
CAUTION:
L
2
: Measure at 4 point by approximately 90 degrees and use
the average value.
4.
Install selected differential side bearing adjusting shim and then
install differential side bearing outer race (transaxle case side)
using Tool.
CAUTION:
Replace differential side bearing and differential side bear-
ing outer race as a set.
Reverse Idler Gear End Play
• When adjusting reverse idler gear end play, select adjusting shim
for reverse idler gear. To select adjusting shim (1), measure clear-
ance between transaxle case (2) and reverse idler gear (rear) (3).
Refer to
TM-141, "Available Adjusting Shims"
.
CAUTION:
Only 1 adjusting shim can be selected.
• Calculate dimension (Q) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of end play for reverse
idler gear.
SCIA1078E
SCIA1079E
Tool number
: ST30720000 (J25405)
PCIB0942E
End play
: Refer to
Dimension Q = (Q
1
- Q
2
) - End play
Q
: Thickness of adjusting shim
Q
1
: Distance between transaxle case end face
and mounting face of adjusting shim
Q
2
: Distance between clutch housing end face
and end face of reverse idler gear (rear)
PCIB1925E
Revision: 2013 October
2014 JUKE
TM-106
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
1.
Using a depth micrometer and straightedge, measure dimension
(Q
1
) between transaxle case end face and mounting face of
adjusting shim.
2.
Using a depth micrometer and straightedge as shown, measure
dimension (Q
2
) between clutch housing (1) end face and end
face of reverse idler gear (rear) (2).
CAUTION:
Q
2
: Measure at 4 point by approximately 90 degrees and
use the average value.
3.
Install selected reverse idler gear adjusting shim onto reverse
idler gear (rear).
Input Shaft End Play
• When adjusting input shaft end play, select adjusting shim for input
shaft rear bearing. To select adjusting shim, measure clearance
between transaxle case and input shaft rear bearing. Refer to
141, "Available Adjusting Shims"
.
CAUTION:
Only 1 adjusting shim can be selected.
• Calculate dimension (O) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of end play for input shaft
rear bearing.
1.
Using a depth micrometer and straightedge, measure dimension
(O
1
) between transaxle case end face and mounting face of
adjusting shim.
CAUTION:
O
1
: Measure at 4 point by approximately 90 degrees and
use the average value.
SCIA1003E
PCIB1879E
End play
: Refer to
.
Dimension O = (O
1
- O
2
) - End play
O
: Thickness of adjusting shim
O
1
: Distance between transaxle case end face
and mounting face of adjusting shim
O
2
: Distance between clutch housing end face
and end face of input shaft rear bearing
SCIA1001E
SCIA1002E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-107
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
2.
Using a depth micrometer and straightedge as shown, measure
dimension (O
2
) between clutch housing end face and end face
of input shaft rear bearing.
CAUTION:
(O
2
): Measure at 4 point by approximately 90 degrees and
use the average value.
3.
Install selected input shaft rear bearing adjusting shim onto input
shaft.
Striking rod End Play
• When adjusting striking rod end play, select adjusting shim (1) for
striking rod (2). To select adjusting shim, measure clearance
between transaxle case (3) and striking rod shim (4). Refer to
141, "Available Adjusting Shims"
.
CAUTION:
Only 1 adjusting shim can be selected.
• Calculate dimension (R) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of end play for striking
rod.
1.
Using a depth micrometer (A) and straightedge (B), measure
dimension (R
1
) between transaxle case (1) end face and mount-
ing face of adjusting shim.
CAUTION:
R
1
: Measure at 4 point by approximately 90 degrees and
use the average value.
2.
Using a depth micrometer (A) and straightedge (B) as shown,
measure dimension (R
2
) between clutch housing (1) end face
and end face of striking rod shim (2).
CAUTION:
• R
2
: Measure at 4 point by approximately 90 degrees and
use the average value.
• When measuring, be careful for the inclination of striking
rod assembly and striking rod shim.
3.
Install selected striking rod adjusting shim onto striking rod
assembly.
Mainshaft End Play
PCIB0792E
End play
: Refer to
Dimension R = (R
1
- R
2
) - End play
R
: Thickness of adjusting shim
R
1
: Distance between transaxle case end face
and mounting face of adjusting shim
R
2
: Distance between clutch housing end face
and end face of striking rod shim
PCIB1823E
PCIB1824E
PCIB1825E
Revision: 2013 October
2014 JUKE
TM-108
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
• When adjusting mainshaft end play, select adjusting shim (1) for
mainshaft rear bearing (2). To select adjusting shim, measure
clearance (M) between transaxle case (3) and dummy adjusting
shim (4) on mainshaft rear bearing. Refer to
.
CAUTION:
Only 1 adjusting shim can be selected.
• Calculate dimension (P) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of end play for mainshaft
rear bearing.
*: Refer to the latest parts information to use a dummy adjusting shim of which part number is the thinnest in thickness. Refer to
141, "Available Adjusting Shims"
.
1.
Install transaxle case following the procedures below.
a.
Temporarily install snap ring of mainshaft rear bearing into tran-
saxle case.
CAUTION:
Do not reuse snap ring.
b.
Install dummy adjusting shim (1) to mainshaft assembly.
5
: Snap ring
6
: Mainshaft
End play
: Refer to
.
Dimension P = (M + N) - End play
P
: Thickness of adjusting shim
M
: Distance between dummy adjusting shim on
mainshaft rear bearing end face and transaxle
case end face
N*
: Thickness of dummy adjusting shim
PCIB1880E
PCIB1842E
PCIB1826E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-109
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
c.
With shifter lever A (1) held in the position shown, temporarily
assemble transaxle case to clutch housing.
CAUTION:
Do not damage striking rod oil seal.
NOTE:
Make sure to hold shifter lever A in the position shown. Other-
wise transaxle case cannot be installed to clutch housing.
d.
While rotating shifter lever A (1) in the direction of the arrow
shown, assemble transaxle case to clutch housing.
e.
Accessing from the bore plug hole, expand snap ring at main-
shaft rear bearing so that the ring catches the periphery of main-
shaft rear bearing.
f.
Temporarily tighten transaxle case bolts.
2.
Shift the shifter lever A to 2nd gear position.
NOTE:
• The 2nd gear position is attained when shifter lever A (1) is in
the position shown.
• When transaxle is shifted to the 2nd gear position, mainshaft
assembly (1) is lifted.
PCIB1808E
2
: shifter lever B
PCIB1929E
PCIB1840E
PCIB1809E
PCIB1923E
Revision: 2013 October
2014 JUKE
TM-110
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
3.
Seat snap ring in the groove on mainshaft rear bearing. If snap ring is not seated in the groove on main-
shaft rear bearing, remove transaxle case and repeat the procedure 1 from step c.
4.
Shift the shifter lever A to 1st gear position, and then shift it to 2nd gear position. Repeat 3 times.
NOTE:
• The mainshaft rear bearing position will be stabilized by shifting between 1st gear position and 2nd gear
position alternately.
• The 1st gear position is attained when shifter lever A (1) is in
the position shown.
• When transaxle is shifted to the 1st gear position, mainshaft
assembly (1) is declined.
5.
Set the dial indicator (A) to dummy adjusting shim (1) through
the bore plug hole.
PCIB1881E
PCIB1934E
2
: Mainshaft rear bearing
3
: Snap ring
PCIB1827E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-111
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
6.
Shift the shifter lever A (1) to 2nd gear position (A), and then
rotate it in the direction of the arrow (C) shown until it stops.
Using this position as the reference point, measure the amount
of movement when shifting shifter lever A to 1st gear position (B)
and rotating it in the direction of the arrow (D) shown until it
stops. This measurement is the (M) dimension.
7.
When measurement (M) is 0 - 0.06 mm (0 - 0.0024 in), adjust-
ment terminates, and the dummy adjusting shim becomes regu-
lar adjusting shim. Select adjusting shim from the computed
expressions when measurement (M) is over 0.06 mm (0.0024
in).
PCIB1935E
Revision: 2013 October
2014 JUKE
TM-112
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
INPUT SHAFT AND GEARS
INPUT SHAFT AND GEARS
Exploded View
INFOID:0000000010291442
1.
Input shaft front bearing
2.
Input shaft
3.
3rd needle bearing
4.
3rd input gear
5.
3rd inner baulk ring
6.
3rd synchronizer cone
7.
3rd outer baulk ring
8.
3rd-4th spread spring
9.
3rd-4th shifting insert
10. 3rd-4th synchronizer hub
11. 4th baulk ring
12. 3rd-4th coupling sleeve
13. 4th input gear bushing
14. 4th needle bearing
15. 4th input gear
16. Thrust washer
17. 5th input gear bushing
18. 5th needle bearing
19. 5th input gear
20. 5th baulk ring
21. 5th-6th spread spring
22. 5th-6th shifting insert
23. 5th-6th synchronizer hub
24. 5th-6th coupling sleeve
25. 6th baulk ring
26. 6th input gear
27. 6th needle bearing
28. 6th input gear bushing
29. Snap ring
30. Input shaft rear bearing
31. Oil channel
32. Input shaft rear bearing adjusting
shim
33. Retaining pin
34. Reverse idler shaft
35. Thrust needle bearing
36. Reverse idler gear needle bear-
ing
37. Reverse insert spring
38. Reverse idler gear (front)
39. Reverse baulk ring
40. Reverse coupling sleeve
41. Reverse idler gear (rear)
42. Reverse idler gear adjusting shim
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
PCIB1888E
Revision: 2013 October
2014 JUKE
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