Nissan Juke (2014 year). Service Repair Manual — part 246
TRANSAXLE ASSEMBLY
TM-81
< UNIT REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
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UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000010281898
Removal and Installation
INFOID:0000000010281899
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Inserted CSC returns to the original position when removing transaxle assembly. Dust on clutch disc
sliding parts may damage CSC seal, and may cause clutch fluid leakage.
REMOVAL
1.
Remove clutch tube from CSC. Refer to
CL-17, "Removal and Installation"
.
CAUTION:
Do not depress clutch pedal during removal procedure.
NOTE:
Cap or plug opening(s) to prevent fluid from spilling.
2.
Remove engine and transaxle assembly. Refer to
EM-61, "2WD : Removal and Installation"
3.
Remove starter motor. Refer to
STR-37, "Removal and Installation"
.
4.
Remove transaxle assembly to engine bolts.
5.
Separate transaxle assembly from engine.
INSTALLATION
Installation is in the reverse order of removal.
1.
Transaxle assembly
2.
LH engine mount bracket
A.
TM-81, "Removal and Installation"
.
LCIA0413E
Revision: 2013 October
2014 JUKE
TM-82
< UNIT REMOVAL AND INSTALLATION >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
• If transaxle assembly is removed from the vehicle, always replace CSC. Refer to
.
• When installing the transaxle assembly to the engine, use the
specified tightening torque in the numerical sequence shown:
CAUTION:
When installing transaxle assembly, do not allow the tran-
saxle input shaft to make contact with the clutch cover.
• Bleed the air from the clutch hydraulic system. Refer to
• After installation, check oil level and check for leaks and loose mechanisms. Refer to
z
: Transaxle to engine
X
: Engine to transaxle
Bolt symbol
A
B
C
D
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F
Quantity
1
3
1
2
2
1
Bolt length “
”
mm (in)
45
(1.77)
80
(3.15)
45
(1.77)
35
(1.38)
45
(1.77)
Tightening torque
N·m (kg-m, ft-lb)
35.3
(3.6, 26)
74.5
(7.6, 55)
42.6
(4.3, 31)
48.0
(4.9, 35)
PCIB1972E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-83
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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UNIT DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000010291437
CASE AND HOUSING
1.
Differential side oil seal
2.
Clutch housing
3.
CSC (Concentric Slave Cylinder)
4.
Input shaft oil seal
5.
Oil channel
6.
Oil gutter A
7.
Back-up lamp switch
8.
Plunger
9.
Gasket
10. Plug
11.
Bore plug
12. Striking rod oil seal
13. Transaxle case
14. Oil gutter B
15. Air breather tube
16. Park/Neutral position (PNP) switch 17. Shifter lever oil seal
18. Drain plug
19. Magnet
20. O-ring
21. Plug
: Apply Genuine Silicone RTV or an equivalent. Refer to
GI-24, "Recommended Chemical Products and Seal-
.
: Always replace after every disassembly.
: Select with proper thickness.
JSDIA5278GB
Revision: 2013 October
2014 JUKE
TM-84
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
SHAFT AND GEAR
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
1.
Input shaft front bearing
2.
Input shaft
3.
3rd needle bearing
4.
3rd input gear
5.
3rd inner baulk ring
6.
3rd synchronizer cone
7.
3rd outer baulk ring
8.
3rd-4th spread spring
9.
3rd-4th shifting insert
10. 3rd-4th synchronizer hub
11. 4th baulk ring
12. 3rd-4th coupling sleeve
13. 4th input gear bushing
14. 4th needle bearing
15. 4th input gear
16. Thrust washer
17. 5th input gear bushing
18. 5th needle bearing
19. 5th input gear
20. 5th baulk ring
21. 5th-6th spread spring
22. 5th-6th shifting insert
23. 5th-6th synchronizer hub
24. 5th-6th coupling sleeve
25. 6th baulk ring
26. 6th input gear
27. 6th needle bearing
28. 6th input gear bushing
29. Snap ring
30. Input shaft rear bearing
31. Oil channel
32. Input shaft rear bearing adjusting
shim
33. Retaining pin
34. Reverse idler shaft
35. Thrust needle bearing
36. Reverse idler gear needle bear-
ing
37. Reverse insert spring
38. Reverse idler gear (front)
39. Reverse baulk ring
40. Reverse coupling sleeve
41. Reverse idler gear (rear)
42. Reverse idler gear adjusting shim
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
PCIB1888E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-85
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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SHIFT FORK AND FORK ROD
1.
Mainshaft front bearing
2.
Mainshaft bearing retainer
3.
Mainshaft
4.
Reverse main gear
5.
1st main gear
6.
1st main gear bushing
7.
1st needle bearing
8.
1st inner baulk ring
9.
1st synchronizer cone
10. 1st outer baulk ring
11. 1st-2nd spread spring
12. 1st-2nd shifting insert
13. 1st-2nd synchronizer hub
14. 2nd outer baulk ring
15. 2nd synchronizer cone
16. 2nd inner baulk ring
17. 1st-2nd coupling sleeve
18. 2nd main gear bushing
19. 2nd needle bearing
20. 2nd main gear
21. 3rd main gear
22. 3rd-4th mainshaft spacer
23. 4th main gear adjusting shim
24. 4th main gear
25. 5th main gear
26. 5th-6th mainshaft spacer
27. 6th main gear
28. 6th main gear adjusting shim 29. Mainshaft rear bearing
30. Mainshaft C-ring
31. C-ring holder
32. Snap ring
33. Mainshaft rear bearing adjust-
ing shim
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
PCIB1889E
Revision: 2013 October
2014 JUKE
TM-86
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
FINAL DRIVE
1.
Clutch housing
2.
Retaining pin
3.
Reverse shift fork
4.
Reverse fork rod
5.
Return spring
6.
Striking rod assembly
7.
Striking rod shim
8.
Striking rod adjusting shim
9.
Shifter lever A
10. Shifter lever B
11. Guide bolt
12. Selector lever
13. Transaxle case
14. 3rd-4th shift fork
15. 3rd-4th fork rod
16. 1st-2nd shift fork
17. 1st-2nd fork rod
18. 5th-6th shift fork
19. 5th-6th fork rod
: Replace the parts as a set.
: Always replace after every disassembly.
JSDIA5279GB
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-87
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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Disassembly
INFOID:0000000010291438
DISASSEMBLY
1.
Remove drain plug and gasket from clutch housing.
1.
Differential side bearing outer
race (clutch housing side)
2.
Differential side bearing (clutch
housing side)
3.
Differential case assembly
4.
Final gear
5.
Differential side bearing (tran-
saxle case side)
6.
Differential side bearing outer
race (transaxle case side)
7.
Differential side bearing adjust-
ing shim
: Replace the parts as a set.
: N·m (kg-m, ft-lb)
JSDIA5268GB
PCIB1834E
Revision: 2013 October
2014 JUKE
TM-88
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
2.
Remove plug bolt and then plug and O-ring from clutch housing.
3.
Remove plug and gasket from transaxle case.
4.
Remove park/neutral position (PNP) switch (1) from transaxle
case.
5.
Remove back-up lamp switch (2) and plunger from transaxle
case.
CAUTION:
Do not lose plunger.
6.
Remove air breather tube (3) from transaxle case.
7.
Remove guide bolt from transaxle case.
8.
Remove retaining pin using suitable tool and then remove selec-
tor lever from transaxle case.
PCIB1969E
PCIB1865E
PCIB1835E
PCIB1836E
PCIB1837E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-89
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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9.
Remove transaxle case bolts.
10. Remove bore plug from transaxle case using suitable tool.
CAUTION:
• Do not damage transaxle case.
• Access bore plug from cutout (A) of transaxle case when
removing.
11. Remove transaxle case following the procedures below.
a.
Expand snap ring at mainshaft rear bearing accessing from the
bore plug hole. Then pull up transaxle case from clutch housing
until snap ring comes off.
b.
With shifter lever A (1) held in the position shown, remove tran-
saxle case from clutch housing.
CAUTION:
Do not drop adjusting shims.
NOTE:
Make sure to hold shifter lever A in the position shown. Other-
wise transaxle case cannot be removed from clutch housing.
PCIB1838E
PCIB1839E
PCIB1840E
PCIB1808E
Revision: 2013 October
2014 JUKE
TM-90
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
12. Remove oil gutter A (1) and oil gutter B (2) from transaxle case.
13. Remove snap ring from transaxle case.
14. Remove retaining pin using suitable tool and then remove shifter
lever A and shifter lever B from transaxle case.
15. Remove differential side bearing outer race (transaxle case
side) from transaxle case using Tool. Then remove differential
side bearing adjusting shim from transaxle case.
CAUTION:
Do not damage transaxle case or differential side bearing
outer race.
16. Remove differential side oil seal from transaxle case using suit-
able tool.
CAUTION:
Do not damage transaxle case.
A
: Tab of oil gutter
PCIB1841E
PCIB1842E
PCIB1844E
Tool number
: KV381054S0 (J-34286)
PCIB0936E
SCIA0397E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-91
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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17. Remove shifter lever oil seal (1) and striking rod oil seal (2) from
transaxle case.
CAUTION:
Do not damage transaxle case.
18. Remove striking rod shim (1), striking rod adjusting shim (2),
mainshaft rear bearing adjusting shim (3), input shaft rear bear-
ing adjusting shim (4), and reverse idler gear adjusting shim (5).
19. Remove retaining pin of reverse shift fork (1) using suitable tool.
20. Rotate striking lever of striking rod assembly as shown. Then
rotate reverse fork rod to a position where bracket of reverse
fork rod does not interfere with striking lever of striking rod
assembly.
21. Pull out reverse shift fork and reverse fork rod.
22. Remove retaining pin of 5th-6th shift fork (1) using suitable tool.
PCIB1846E
PCIB1858E
2
: Reverse fork rod
PCIB1850E
PCIB1851E
2
: 5th-6th fork rod
PCIB1852E
Revision: 2013 October
2014 JUKE
TM-92
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
23. Remove retaining pin of 3rd-4th shift fork (1) using suitable tool.
24. Pull out 3rd-4th fork rod (2).
25. Pull out 5th-6th shift fork (1) and 5th-6th fork rod (2).
26. Pull out 3rd-4th shift fork (1).
27. Remove retaining pin of 1st-2nd shift fork (1) using suitable tool.
28. Pull out 1st-2nd shift fork and 1st-2nd fork rod (2).
29. Remove striking rod assembly (1).
PCIB1853E
PCIB1854E
PCIB1855E
PCIB1856E
PCIB1857E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-93
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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30. Remove gear components from clutch housing in the following
procedure.
a.
Remove a set of input shaft assembly, mainshaft assembly, and
reverse idler gear assembly by tapping the tip of input shaft from
the back of the clutch housing with a plastic hammer.
CAUTION:
Always withdraw mainshaft straight out. Failure to do so
can damage resin oil channel on clutch housing side.
b.
Remove final drive assembly.
31. Remove magnet from clutch housing.
32. Remove mainshaft bearing retainer and then mainshaft front
bearing from clutch housing using the Tool.
CAUTION:
Do not damage clutch housing, mainshaft front bearing, or
oil channel.
33. Remove oil channel from clutch housing.
34. Remove differential side bearing outer race (clutch housing
side) from clutch housing using the puller.
CAUTION:
Do not damage clutch housing or differential side bearing
outer race.
35. Remove input shaft oil seal from clutch housing, using a suitable
tool.
CAUTION:
Do not damage clutch housing.
SCIA0964E
PCIB1859E
Tool number
: KV381054S0 (J-34286)
PCIB0937E
Tool number
: KV381054S0 (J-34286)
PCIB0938E
SCIA0398E
Revision: 2013 October
2014 JUKE
TM-94
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
36. Remove differential side oil seal from clutch housing, using a
suitable tool.
CAUTION:
Do not damage clutch housing.
Assembly
INFOID:0000000010291439
ASSEMBLY
1.
Install differential side oil seal (1) to clutch housing using Tool
(A).
CAUTION:
• Do not reuse differential side oil seal.
• When installing, do not incline differential side oil seal.
• Do not damage clutch housing.
PCIB1874E
Dimension (H)
: -0.5 - 0.5 mm (-0.020 - 0.020 in)
Tool number
: ST33400001 (J-26082)
PCIB1864E
Revision: 2013 October
2014 JUKE
TRANSAXLE ASSEMBLY
TM-95
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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2.
Install input shaft oil seal (1) to clutch housing using Tool (A).
CAUTION:
• Do not reuse input shaft oil seal.
• When installing, do not incline input shaft oil seal.
• Do not damage clutch housing.
3.
Install differential side bearing outer race (clutch housing side) to
clutch housing using Tools.
CAUTION:
Replace differential side bearing and differential side bear-
ing outer race as a set.
4.
Install oil channel (1) on mainshaft side.
CAUTION:
When installing oil channel, fit the rib (A) of oil channel into
the processed area of the spot facing (B).
5.
Install mainshaft front bearing to clutch housing using Tool.
CAUTION:
Be careful with the orientation of mainshaft front bearing.
Dimension (H)
: 1.1 - 2.0 mm (0.043 - 0.078 in)
Tool number
: ST35321000 (
—
)
PCIB1814E
Tool number
: KV40105320 (
—
)
: ST30720000 (J-25405)
PCIB0933E
PCIB1921E
Tool number
: ST33200000 (J-26082)
PCIB0939E
Revision: 2013 October
2014 JUKE
TM-96
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
6.
Install mainshaft bearing retainer (1) to clutch housing and
tighten bolt to the specified torque.
CAUTION:
Install with punched surface facing up.
7.
Install magnet to clutch housing.
8.
Install final drive assembly into clutch housing.
9.
Install input shaft assembly, mainshaft assembly, and reverse
idler gear assembly into clutch housing.
CAUTION:
• Wrap a tape, etc. to the spline of input shaft so as not to
damage the input shaft oil seal.
• Be careful with the orientation of reverse idler shaft.
10. Install striking rod assembly (1) into clutch housing.
2
: Mainshaft front bearing
3
: Oil channel
PCIB1938E
PCIB1859E
SCIA0888E
SCIA0964E
PCIB1857E
Revision: 2013 October
2014 JUKE
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