Nissan Terrano model r20 series 2004. Manual — part 252
2. Adjust reverse clutch drum end play.
a. Install oil pump thrust washer on clutch pack.
b. Measure distance “F” between front end of transmission case
and oil pump thrust washer.
c. Measure distance “G” between front end of transmission case
and gasket.
d. Determine dimension “E” by using the following equation.
E = F − G
e. Measure distance “H”.
SAT212B
SAT213B
SAT214B
SAT215B
ASSEMBLY
Adjustment (Cont’d)
AT-192
f.
Determine reverse clutch drum end play “T
2
” by using the fol-
lowing equation.
T
2
= E − H − 0.1
Reverse clutch drum end play “T
2
”:
0.55 - 0.90 mm (0.0217 - 0.0354 in)
I
If end play is out of specification, decrease or increase thick-
ness of oil pump thrust washer as necessary.
Available oil pump thrust washer:
Refer to SDS, AT-204.
Assembly (2)
1. Install brake band and band strut.
a. Install band strut on brake band.
I
Apply petroleum jelly to band strut.
b. Place brake band on periphery of reverse clutch drum, and
insert band strut into end of band servo piston stem.
c. Install anchor end bolt on transmission case. Then, tighten
anchor end bolt just enough so that reverse clutch drum (clutch
pack) will not tilt forward.
2. Install input shaft on transmission case.
I
Pay attention to its direction — O-ring groove side is front.
3. Install gasket on transmission case.
SAT980A
SAT985A
SAT986A
SAT987A
SAT988A
ASSEMBLY
Adjustment (Cont’d)
AT-193
4. Install oil pump assembly.
a. Install needle bearing on oil pump assembly.
I
Apply petroleum jelly to the needle bearing.
b. Install selected thrust washer on oil pump assembly.
I
Apply petroleum jelly to thrust washer.
c. Carefully install seal rings into grooves and press them into the
petroleum jelly so that they are a tight fit.
d. Install O-ring on oil pump assembly.
I
Apply petroleum jelly to O-ring.
e. Apply petroleum jelly to mating surface of transmission case
and oil pump assembly.
f.
Install oil pump assembly.
I
Install two converter housing securing bolts in bolt holes
in oil pump assembly as guides.
SAT989A
SAT990A
SAT991A
SAT992A
SAT993A
ASSEMBLY
Assembly (2) (Cont’d)
AT-194
I
Insert oil pump assembly to the specified position in
transmission, as shown at left.
5. Install O-ring on input shaft.
I
Apply ATF to O-rings.
6. Install converter housing.
a. Apply recommended sealant (Nissan genuine part: KP610-
00250 or equivalent) to outer periphery of bolt holes in con-
verter housing.
I
Do not apply too much sealant.
b. Apply recommended sealant (Nissan genuine part: KP610-
00250 or equivalent) to seating surfaces of bolts that secure
front of converter housing.
c. Install converter housing on transmission case.
7. Adjust brake band.
a. Tighten anchor end bolt to specified torque.
Anchor end bolt:
: 4 - 6 N
⋅
m
(0.4 - 0.6 kg-m, 35 - 52 in-lb)
b. Back off anchor end bolt two and a half turns.
SAT994A
SAT114B
SAT397C
SAT158G
SAT001B
ASSEMBLY
Assembly (2) (Cont’d)
AT-195
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