Nissan Terrano model r20 series 2004. Manual — part 284
Removal and Installation
Removal
1. Remove bolts fixing drive shaft to final drive.
2. Remove
free-running
hub
assembly
with
brake
pedal
depressed. Refer to “FRONT AXLE — Auto-lock Free-running
Hub”, FA-14.
I
Remove brake caliper assembly without disconnecting brake
hydraulic line.
Make sure that brake hose is not twisted.
I
Remove tie-rod ball joint. Refer to “FRONT AXLE — Knuckle
Spindle”, FA-20.
SFA874
SFA236
FRONT AXLE — Drive Shaft
FA-22
3. Remove nuts fixing lower ball joint on lower link.
Support lower link with jack.
4. Remove upper ball joint fixing bolt.
5. Remove shock absorber lower bolt.
6. Remove drive shaft with knuckle.
Cover drive shaft boot with a suitable protector.
7. Separate drive shaft from knuckle by slightly tapping it.
SFA843
SFA842
SFA864
SFA878
SFA879
FRONT AXLE — Drive Shaft
Removal (Cont’d)
FA-23
Disassembly
FINAL DRIVE SIDE
— TS82F type —
1. Remove plug seal from slide joint housing by lightly tapping
around slide joint housing.
2. Remove boot bands.
3. Move boot and slide joint housing toward wheel side, and put
matching marks.
4. Pry off snap ring.
5. Detach spider assembly with press.
SFA880
SFA881
SFA963
SFA964
SFA392
FRONT AXLE — Drive Shaft
FA-24
6. Draw out boot.
Cover drive shaft serration with tape so as not to damage the
boot.
WHEEL SIDE (ZF100)
CAUTION:
This type of joint on the wheel side cannot be disassembled.
I
Before separating joint assembly, put matching marks on drive
shaft and joint assembly.
I
Separate joint assembly with suitable tool.
Be careful not to damage threads on drive shaft.
I
Remove boot bands.
Inspection
Thoroughly clean all parts, in cleaning solvent, and dry with com-
pressed air. Check parts for evidence of deformation or other dam-
age.
DRIVE SHAFT
Replace drive shaft if it is twisted or cracked.
BOOT
Check boot for fatigue, cracks, or wear. Replace boot with new boot
bands.
JOINT ASSEMBLY (TS82F) (FINAL DRIVE SIDE)
I
Replace any parts of double offset joint which show signs of
scorching, rust, wear or excessive play.
I
Check serration for deformation. Replace if necessary.
I
Check slide joint housing for any damage. Replace if neces-
sary.
JOINT ASSEMBLY (ZF100) (WHEEL SIDE)
Replace joint assembly if it is deformed or damaged.
Assembly
I
After drive shaft has been assembled, ensure that it moves
smoothly over its entire range without binding.
I
Use NISSAN GENUINE GREASE or equivalent after every
overhaul.
SFA799
SFA455
FRONT AXLE — Drive Shaft
Disassembly (Cont’d)
FA-25
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