Juke F15 (2012 year). Service Repair Manual — part 332

SIDE AIR BAG (SATELLITE) SENSOR

SR-29

< REMOVAL AND INSTALLATION >

Remove the side air bag (satellite) sensor fixing nut (A), and
then pull the side air bag (satellite) sensor (1).

Disconnect the harness connector and then remove the side air bag (satellite) sensor.

CAUTION:

• Never impact the side air bag (satellite) sensor.
• Replace the side air bag (satellite) sensor if it has been

dropped or sustained an impact.

• Replace the side air bag (satellite) sensor of deployed SRS front side air bag module and deployed

SRS side curtain air bag module.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Never use the old fixing nut after removal, replace with the new nut.
• Never damage the harness while installing.
• Always install normally aligning to the cutout hole, because performance of the side air bag (satel-

lite) sensor excessively fluctuates according to the installation position.

• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-

tioning parts, reset the memory using self-diagnosis or CONSULT-III. Refer to

SRC-12, "On Board

Diagnosis Function"

SRC-16, "CONSULT-III Function"

• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

JMHIA1620ZZ

JMHIA0009ZZ

SR-30

< REMOVAL AND INSTALLATION >

DIAGNOSIS SENSOR UNIT

DIAGNOSIS SENSOR UNIT

Exploded View

INFOID:0000000006300514

Removal and Installation

INFOID:0000000006300515

WARNING:

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.

• Before disconnecting the air bag sensor unit harness connector, be sure to disconnect the each har-

ness connector of the air bag module and pre-tensioner seat belt to prevent air bag deployment by
static electricity and pre-tensioner seat belt operation.

• Never use the air tools or electric tools for servicing.
• When replacing the air bag diagnosis sensor unit, always check with the parts department for the lat-

est parts information. Installing an incorrect air bag diagnosis sensor unit may or may not cause the
air bag warning lamp to illuminate and may cause incorrect deployment of the supplemental air bags
and seat belt pre-tensioners in a collision resulting in serious personal injury or death.

REMOVAL

Always check the air bag diagnosis sensor unit ECU discriminated number (identification number) using
CONSULT-III.

Disconnect the each connector of all air bag modules and pre-tensioner seat belts.

Diagnosis sensor unit

: Vehicle front

: Do not reuse

: N·m (kg-m, ft-lb)

JMHIA1660GB

DIAGNOSIS SENSOR UNIT

SR-31

< REMOVAL AND INSTALLATION >

Remove the center console assembly. Refer to

IP-23, "Removal and Installation"

Disconnect the diagnosis sensor unit harness connectors (A).

Remove the diagnosis sensor unit mounting bolts (B), and then
remove the diagnosis sensor unit.

CAUTION:

• Never impact the diagnosis sensor unit.
• Replace the diagnosis sensor unit if it has been dropped or

sustained an impact.

• Replace the diagnosis sensor unit of deployed SRS air bag and deployed SRS front seat belt pre-ten-

sioner.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Never use the old bolts after removal, replace with the new bolts.
• Never damage the harness while installing.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-

tioning parts, reset the memory using self-diagnosis or CONSULT-III. Refer to

SRC-12, "On Board

Diagnosis Function"

SRC-16, "CONSULT-III Function"

• After the work is completed, check that no system malfunction is detected by air bag warning lamp.
• After replacing the air bag diagnosis sensor unit, confirm using CONSULT-III that the ECU discrimi-

nated number (identification number) of the new replacement air bag sensor unit matches the ECU
discriminated number (identification number) of the replaced (old) air bag diagnosis sensor unit.

NOTE:
If the ECU discriminated number of the new replacement air bag diagnosis sensor unit differs from the ECU
discriminated number of the replaced air bag diagnosis sensor unit, reconfirm the parts information and verify
that the correct air bag diagnosis sensor unit was installed.

JMHIA1624ZZ

JMHIA0009ZZ

SR-32

< REMOVAL AND INSTALLATION >

SEAT BELT PRE-TENSIONER

SEAT BELT PRE-TENSIONER

Exploded View

INFOID:0000000006300539

Refer to

SB-4, "Exploded View"

Removal and Installation

INFOID:0000000006300540

For removal and installation procedures, refer to

SB-5, "SEAT BELT RETRACTOR : Removal and Installa-

tion"

LAP PRE-TENSIONER

SR-33

< REMOVAL AND INSTALLATION >

LAP PRE-TENSIONER

Exploded View

INFOID:0000000006300541

Refer to

SB-4, "Exploded View"

Removal and Installation

INFOID:0000000006300542

For removal and installation procedures, refer to

SB-5, "SEAT BELT RETRACTOR : Removal and Installa-

tion"

SR-34

< REMOVAL AND INSTALLATION >

DISPOSAL OF AIR BAG MODULE

DISPOSAL OF AIR BAG MODULE

DRIVER AIR BAG MODULE

DRIVER AIR BAG MODULE : Deployment

INFOID:0000000006300527

CHECKING DEPLOYMENT TOOL

Connecting to Battery

CAUTION:

The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5.0 m (16.4 ft) away from the vehicle.
• Wait 3 minutes after the vehicle battery is disconnected before pro-

ceeding.

• Connect red clip of deployment tool (A) to battery positive terminal

and black clip to negative terminal.

Check that the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should illuminate with a
green light. If the right side lamp illuminates red, reverse the
connections to the battery.

Deployment Tool Check

Press the deployment tool switch (C) to the ON position. The left
side lamp in the tool, marked “air bag connector voltage” should illu-
minate (B). If it does not illuminate, replace the deployment tool (A).

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.

DEPLOYMENT OF DRIVER AIR BAG MODULE (OUTSIDE OF VEHICLE)

Unless the vehicle is being scrapped, deploying the air bag in
the vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module bracket (SST: KV99105300) (A) in a vice
secured to a firm foundation deployment.

JMHIA0204ZZ

JMHIA0205ZZ

Switch operation

Left side lamp, green*

“AIR BAG CONNECTOR VOLTAGE”

Right side lamp, green*

“DEPLOYMENT TOOL POWER”

OFF

JMHIA0208ZZ

DISPOSAL OF AIR BAG MODULE

SR-35

< REMOVAL AND INSTALLATION >

Using wire (D), secure driver air bag module (1) to air bag mod-
ule bracket (SST: KV99105300) (A) at two places.

CAUTION:

Use wire of at least 1.0 mm (0.039 in) diameter.

Firmly secure air bag module bracket (SST: KV99105300) with
driver air bag module attached, in a vise.

Connect deployment tool adapter (SST: KV99110500) (C) to
driver air bag module and deployment tool connector (SST:
KV99106400) (B).

Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal (B).

The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.

Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, illuminates and the
air bag module (1) deploys.

CAUTION:

When deploying the driver air bag module, stand at least 5.0
m (16.4 ft) away from the air bag module.

DRIVER AIR BAG MODULE : Disposal

INFOID:0000000006300528

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

Deployed air bag module, seat belt pre-tensioner, and lap pre-tensioner are very hot. Before disposing of air
bag module and seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a
plastic bag before disposal.

CAUTION:

• Never apply water to a deployed air bag module or seat belt

pre-tensioner or lap pre-tensioner.

• Wear gloves when handling a deployed air bag module or seat

belt pre-tensioner or lap pre-tensioner.

• No poisonous gas is produced upon air bag module deploy-

ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.

• Never disassemble air bag module, seat belt pre-tensioner

and lap pre-tensioner.

• Air bag module, seat belt pre-tensioner and lap pre-tensioner

cannot be reused.

• Wash your hands clean after the work is complete.

FRONT PASSENGER AIR BAG MODULE

FRONT PASSENGER AIR BAG MODULE : Deployment

INFOID:0000000006300529

CHECKING DEPLOYMENT TOOL

Connecting to Battery

CAUTION:

JMHIA1625ZZ

JMHIA0209ZZ

SBF276H

SR-36

< REMOVAL AND INSTALLATION >

DISPOSAL OF AIR BAG MODULE

ceeding.

• Connect red clip of deployment tool (A) to battery positive terminal

and black clip to negative terminal.

Deployment Tool Check

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.

DEPLOYMENT OF FRONT PASSENGER AIR BAG MODULE (OUTSIDE OF VEHICLE)

Remove the front passenger air bag module (1) from lid (2) with
remover tool (A).

Make 8.5 mm (0.335 in) diameter hole (B) in air bag module
bracket (SST: KV99105300) (A) at the position shown in figure.

JMHIA0204ZZ

JMHIA0205ZZ

Switch operation

Left side lamp, green*

“AIR BAG CONNECTOR VOLTAGE”

Right side lamp, green*

“DEPLOYMENT TOOL POWER”

OFF

JMHIA1661ZZ

JMHIA0225ZZ

DISPOSAL OF AIR BAG MODULE

SR-37

< REMOVAL AND INSTALLATION >

Firmly secure air bag module bracket (SST: KV99105300) (A) in
a vise.

Insert two bolts (D) through air bag module bracket and front
passenger air bag module (1) lower side holes, and fix then with
two nuts.

Connect deployment tool (SST: KV99106400) (B) and deploy-
ment tool adapter (SST: KV99110500) (C) to front passenger air
bag module.

Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal (B).

The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.

Press the button on the deployment tool (A). The left side lamp
on the tool, marked “air bag connector voltage”, illuminates and
the front passenger air bag module (1) deploys.

CAUTION:

• When deploying the front passenger air bag module,

never stand on the deploying side.

• Stand at least 5.0 m (16.4 ft) away from the front passen-

ger air bag module.

FRONT PASSENGER AIR BAG MODULE : Disposal

INFOID:0000000006300530

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

CAUTION:

• Never apply water to a deployed air bag module or seat belt

pre-tensioner or lap pre-tensioner.

• Wear gloves when handling a deployed air bag module or seat

belt pre-tensioner or lap pre-tensioner.

• No poisonous gas is produced upon air bag module deploy-

ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.

• Never disassemble air bag module, seat belt pre-tensioner

and lap pre-tensioner.

• Air bag module, seat belt pre-tensioner and lap pre-tensioner

cannot be reused.

• Wash your hands clean after the work is complete.

FRONT SIDE AIR BAG MODULE

FRONT SIDE AIR BAG MODULE : Deployment

INFOID:0000000006300531

CHECKING DEPLOYMENT TOOL

Connecting to Battery

CAUTION:

JMHIA1632ZZ

JMHIA0209ZZ

SBF276H

SR-38

< REMOVAL AND INSTALLATION >

DISPOSAL OF AIR BAG MODULE

ceeding.

• Connect red clip of deployment tool (A) to battery positive terminal

and black clip to negative terminal.

Deployment Tool Check

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.

DEPLOYMENT OF FRONT SIDE AIR BAG MODULE (OUTSIDE OF VEHICLE)

Make 6.5 mm (0.256 in) diameter hole (B) in air bag module
bracket (SST: KV99105300) (A) at the position shown in figure.

Firmly secure air bag module bracket (SST: KV99105300) in a
vise.

Insert two bolts through air bag module bracket and front side air
bag module (1) upper side holes, and fix them with two nuts (C).

Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99108300) (B) to front side air bag
module connector.

JMHIA0204ZZ

JMHIA0205ZZ

Switch operation

Left side lamp, green*

“AIR BAG CONNECTOR VOLTAGE”

Right side lamp, green*

“DEPLOYMENT TOOL POWER”

OFF

JMHIA0225ZZ

JMHIA0284ZZ

DISPOSAL OF AIR BAG MODULE

SR-39

< REMOVAL AND INSTALLATION >

Connect red clip of deployment tool (SST: KV99106400) (A) to
battery positive terminal and black clip to negative terminal (B).

The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.

Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, illuminates and the
air bag module (1) deploys.

CAUTION:

When deploying the front side air bag module, stand at
least 5.0 m (16.4 ft) away from the front side air bag module.

FRONT SIDE AIR BAG MODULE : Disposal

INFOID:0000000006300532

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

CAUTION:

• Never apply water to a deployed air bag module or seat belt

pre-tensioner or lap pre-tensioner.

• Wear gloves when handling a deployed air bag module or seat

belt pre-tensioner or lap pre-tensioner.

• No poisonous gas is produced upon air bag module deploy-

ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.

• Never disassemble air bag module, seat belt pre-tensioner

and lap pre-tensioner.

• Air bag module, seat belt pre-tensioner and lap pre-tensioner

cannot be reused.

• Wash your hands clean after the work is complete.

SIDE CURTAIN AIR BAG MODULE

SIDE CURTAIN AIR BAG MODULE : Deployment

INFOID:0000000006300533

CHECKING DEPLOYMENT TOOL

Connecting to Battery

CAUTION:

ceeding.

• Connect red clip of deployment tool (A) to battery positive terminal

and black clip to negative terminal.

Deployment Tool Check

JMHIA0285ZZ

SBF276H

JMHIA0204ZZ

SR-40

< REMOVAL AND INSTALLATION >

DISPOSAL OF AIR BAG MODULE

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.

DEPLOYMENT OF SIDE CURTAIN AIR BAG MODULE (OUTSIDE OF VEHICLE)

Cut off the bands (1).

Cut the inflator (3) from side curtain air bag module (2).

Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99110500) (B) to the inflator (1).

Put the inflator (1) connected with the deployment tool (A) (SST:
KV99106400) and deployment tool adapter (B) (SST:
KV99110500) into a tire without a wheel (C).

JMHIA0205ZZ

Switch operation

Left side lamp, green*

“AIR BAG CONNECTOR VOLTAGE”

Right side lamp, green*

“DEPLOYMENT TOOL POWER”

OFF

JMHIA1633ZZ

JMHIA1634ZZ

JMHIA0066ZZ

DISPOSAL OF AIR BAG MODULE

SR-41

< REMOVAL AND INSTALLATION >

Put the tire with the inflator (1) onto another tire without a wheel.
Add an additional tire without a wheel and then a tire mounted
on a wheel on top.

CAUTION:

Tie all tires together with a strap in order keep them stand-
ing.

Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal.

The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.

Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, illuminates and the
air bag module inflator deploys.

CAUTION:

When deploying the side curtain air bag module, stand at least 5.0 m (16.4 ft) away from the side
curtain air bag module.

SIDE CURTAIN AIR BAG MODULE : Disposal

INFOID:0000000006300534

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

CAUTION:

• Never apply water to a deployed air bag module or seat belt

pre-tensioner or lap pre-tensioner.

• Wear gloves when handling a deployed air bag module or seat

belt pre-tensioner or lap pre-tensioner.

• No poisonous gas is produced upon air bag module deploy-

ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.

• Never disassemble air bag module, seat belt pre-tensioner

and lap pre-tensioner.

• Air bag module, seat belt pre-tensioner and lap pre-tensioner

cannot be reused.

• Wash your hands clean after the work is complete.

SEAT BELT PRE-TENSIONER

SEAT BELT PRE-TENSIONER : Deployment

INFOID:0000000006300535

CHECKING DEPLOYMENT TOOL

Connecting to Battery

CAUTION:

ceeding.

• Connect red clip of deployment tool (A) to battery positive terminal

and black clip to negative terminal.

Deployment Tool Check

PHIA1173E

SBF276H

JMHIA0204ZZ

SR-42

< REMOVAL AND INSTALLATION >

DISPOSAL OF AIR BAG MODULE

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.

DEPLOYMENT OF FRONT SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)

Firmly grip pre-tensioner (1) in a vise (A) and cut off the web-
bing.

Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99110500) (B) yellow connector to
front seat belt pre-tensioner (1).

Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal (C).

The lamp on the right side of the tool, marked “deployment tool
power”, should illuminate green, not red.

Press the button on the deployment tool. The left side lamp on
the tool, marked “seat belt pre-tensioner connector voltage”, illu-
minates and the front seat belt pre-tensioner deploys.

CAUTION:

When deploying the front seat belt pre-tensioner, stand at
least 5.0 m(16.4 ft) away from the front seat belt pre-tensioner.

SEAT BELT PRE-TENSIONER : Disposal

INFOID:0000000006300536

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

CAUTION:

JMHIA0205ZZ

Switch operation

Left side lamp, green*

“AIR BAG CONNECTOR VOLTAGE”

Right side lamp, green*

“DEPLOYMENT TOOL POWER”

OFF

JMHIA1688ZZ

JMHIA0214ZZ

DISPOSAL OF AIR BAG MODULE

SR-43

< REMOVAL AND INSTALLATION >

• Never apply water to a deployed air bag module or seat belt

pre-tensioner or lap pre-tensioner.

• Wear gloves when handling a deployed air bag module or seat

belt pre-tensioner or lap pre-tensioner.

• No poisonous gas is produced upon air bag module deploy-

ment. However, be careful not to inhale gas since it irritates
the throat and can cause choking.

• Never disassemble air bag module, seat belt pre-tensioner

and lap pre-tensioner.

• Air bag module, seat belt pre-tensioner and lap pre-tensioner

cannot be reused.

• Wash your hands clean after the work is complete.

LAP PRE-TENSIONER

LAP PRE-TENSIONER : Deployment

INFOID:0000000006300537

CHECKING DEPLOYMENT TOOL

Connecting to Battery

CAUTION:

ceeding.

• Connect red clip of deployment tool (A) to battery positive terminal

and black clip to negative terminal.

Deployment Tool Check

Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)

*: If this lamp illuminates red, the tool is connected to the battery incorrectly. Reverse the connections and check that the lamp illumi-
nates green.

DEPLOYMENT OF LAP PRE-TENSIONER (OUTSIDE OF VEHICLE)

SBF276H

JMHIA0204ZZ

JMHIA0205ZZ

Switch operation

Left side lamp, green*

“AIR BAG CONNECTOR VOLTAGE”

Right side lamp, green*

“DEPLOYMENT TOOL POWER”

OFF

SR-44

< REMOVAL AND INSTALLATION >

DISPOSAL OF AIR BAG MODULE

Remove lap pre-tensioner (1). Refer to

SB-5, "SEAT BELT

RETRACTOR : Removal and Installation"

Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99110500) (B) orange connector to
lap pre-tensioner (1).

Put the lap pre-tensioner (1) connected with the deployment tool
into a tire without a wheel.

Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal.

The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.

Press the button on the deployment tool. The left side lamp on
the tool, marked “lap pre-tensioner connector voltage”, will illu-
minate and the lap pre-tensioner (1) will deploy.

CAUTION:

When deploying the lap pre-tensioner, stand at least 5.0 m
(16.4 ft) away from the lap pre-tensioner.

LAP PRE-TENSIONER : Disposal

INFOID:0000000006300538

DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

CAUTION:

JMHIA0070ZZ

JMHIA0071ZZ

PHIA1288J

PHIA1173E

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Juke F15 (2012 year). Service Repair Manual — part 332

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