Juke F15 (2012 year). Service Repair Manual — part 331

DRIVER AIR BAG MODULE

SR-13

< REMOVAL AND INSTALLATION >

REMOVAL AND INSTALLATION

DRIVER AIR BAG MODULE

Exploded View

INFOID:0000000006300499

Removal and Installation

INFOID:0000000006300500

WARNING:

Steering column upper cover

Steering column assembly

Steering column lower cover

Side lid LH

TORX bolt

Driver air bag module

TORX bolt

Side lid RH

Steering wheel

10.

Spiral cable

11. Steering angle sensor

12. Combination switch

13.

Steering switch

: Pawl

: Do not reuse

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

JMHIA1655GB

SR-14

< REMOVAL AND INSTALLATION >

DRIVER AIR BAG MODULE

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.

• Always work from the side of air bag module. Never work in front of it.
• Never use the air tools or electric tools for servicing.

REMOVAL

Remove side lid (LH and RH).
Insert flat-bladed screwdriver between side lid and steering
wheel to disengage pawls as shown in the figure.

Remove TORX bolts (LH and RH) from the steering wheel lower side.

Pull out driver air bag module.

Disconnect spiral cable harness connector (A).

Disconnect driver air bag harness connector (B).

CAUTION:

• For installing/removing the driver air bag module harness

connector, insert thin screwdriver wrapped in tape into
notch, lift lock and remove the connector.

• Install the connector with lock raised, and push lock into

the connector.

• After installing the connector, check that the lock is

pushed securely into it.

Remove driver air bag module.

CAUTION:

• Always place the driver air bag module with pad side facing

upward.

: Pawl

JMHIA1605ZZ

JMHIA1606ZZ

PHIA0953J

: Upward

JMHIA1607ZZ

DRIVER AIR BAG MODULE

SR-15

< REMOVAL AND INSTALLATION >

• Never impact the driver air bag module.
• Replace the driver air bag module if it has been dropped or

sustained an impact.

• Never insert any foreign objects (screwdriver, etc.) into the driver air bag module.
• Never disassemble the driver air bag module.
• Never expose the driver air bag module to temperatures exceeding 90

C (194

F).

• Never allow oil, grease, detergent, or water to come in contact with the driver air bag module.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Never use the old TORX bolts after removal, replace with the new TORX bolts.
• Fix the driver air bag module harnesses to the harness fixing

hook (A).

• Never damage the harness while installing.
• Tighten the TORX bolts after completely adjusting the centers of fixing holes on the driver air bag

module side and the steering wheel side. If the holes are misaligned, the bolt threads are damaged
and the module is not installed securely.

• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-

tioning parts, reset the memory using self-diagnosis or CONSULT-III. Refer to

SRC-12, "On Board

Diagnosis Function"

SRC-16, "CONSULT-III Function"

• After the work is complete, check that no system malfunction is detected by air bag warning lamp.

JMHIA0009ZZ

JMHIA1608ZZ

SR-16

< REMOVAL AND INSTALLATION >

SPIRAL CABLE

SPIRAL CABLE

Exploded View

INFOID:0000000006418032

Removal and Installation

INFOID:0000000006300502

WARNING:

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.

• Never use the air tools or electric tools for servicing.

Steering column upper cover

Steering column assembly

Steering column lower cover

Side lid LH

TORX bolt

Driver air bag module

TORX bolt

Side lid RH

Steering wheel

10.

Spiral cable

11. Steering angle sensor

12. Combination switch

13.

Steering switch

: Pawl

: Do not reuse

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

JMHIA1655GB

SPIRAL CABLE

SR-17

< REMOVAL AND INSTALLATION >

REMOVAL

Remove driver air bag module. Refer to

SR-13, "Removal and Installation"

Remove steering wheel. Refer to

ST-9, "Removal and Installation"

Remove steering column upper cover and steering column lower cover. Refer to

IP-13, "Removal and

Installation"

Disconnect the spiral cable body side harness connectors (A),
(B) and steering angle sensor harness connectors (C).
NOTE:
Disconnect the spiral cable body side harness connector (B)
after removing the spiral cable (A).

Remove the spiral cable fixing screws.

Remove the spiral cable fixing pawls with remover tool (A).

CAUTION:

Remove pawls slowly so that they are not damaged.

Remove the steering angle sensor. Refer to

BRC-236, "Removal and Installation"

CAUTION:

• Never impact the spiral cable.
• Replace the spiral cable if it is dropped or sustains an impact.

• Never disassemble the spiral cable.
• Never apply lubricant to the spiral cable.
• Never allow oil, grease, detergent, or water to come in contact with the spiral cable.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

JMHIA1656ZZ

: Pawl

JMHIA1610ZZ

JMHIA0009ZZ

SR-18

< REMOVAL AND INSTALLATION >

SPIRAL CABLE

• The spiral cable may snap during steering operation if the

cable is installed in an improper position.
The neutral position is set as per the following.

• Carefully turn the spiral cable clockwise to the end position.

Then turn it counterclockwise (about 2 and a half turns) and
stop turning at the mark (B) when the stopper insertion holes
are in the same position.

• The service part is installed in the neutral position by the

stopper and can be set without adjusting after the stopper is
removed.

• Never over turn the spiral cable or go beyond the number of

turns required. (This causes the cable to snap)

• Adjust the spiral cable locating pin (A) to the steering wheel

locating pin hole (C).

• Fix the driver air bag module harnesses to the harness fixing

hook (A).

• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-

tioning parts, reset the memory using self-diagnosis or CONSULT-III. Refer to

SRC-12, "On Board

Diagnosis Function"

SRC-16, "CONSULT-III Function"

• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

JMHIA0879ZZ

JMHIA1608ZZ

FRONT PASSENGER AIR BAG MODULE

SR-19

< REMOVAL AND INSTALLATION >

FRONT PASSENGER AIR BAG MODULE

Exploded View

INFOID:0000000006300503

Removal and Installation

INFOID:0000000006300504

WARNING:

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.

• Always work from the side of air bag module. Never work in front of it.
• Never use the air tools or the electric tools for servicing.

REMOVAL

Remove instrument side finisher RH, glove box lid, and glove box assembly. Refer to

IP-13, "Removal and

Installation"

Front passenger air bag module

Instrument panel assembly

: Pawl

: Do not reuse

: N·m (kg-m, ft-lb)

JMHIA1657GB

SR-20

< REMOVAL AND INSTALLATION >

FRONT PASSENGER AIR BAG MODULE

Disconnect front passenger air bag module harness connector
(A) from front passenger air bag module.

Remove front passenger air bag module fixing bolts (B).

Put a hand to back of instrument panel (glove box opening), dis-
engage connections of the passenger air bag module pawls
from the inside of the vehicle toward the outside, and remove.

CAUTION:

• Never insert a remover tool between passenger air bag

module and instrument panel assembly. Doing so may
cause damage.

• Wear gloves.

CAUTION:

• Always place the front passenger air bag module with pad

side facing upward.

• Never impact the front passenger air bag module.
• Replace the front passenger air bag module if it has been

dropped or sustained an impact.

• Never insert any foreign objects (screwdriver, etc.) into the front passenger air bag module.
• Never disassemble the front passenger air bag module.
• Never expose the front passenger air bag module to temperatures exceeding 90

C (194

F).

• Never allow oil, grease, detergent, or water to come in contact with the front passenger air bag mod-

ule.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Never use the old fixing bolts after removal, replace with the new bolts.
• Never damage the harness while installing.

JMHIA1658ZZ

: Pawl

JMHIA1659ZZ

: Upward

JMHIA1613ZZ

JMHIA0009ZZ

FRONT PASSENGER AIR BAG MODULE

SR-21

< REMOVAL AND INSTALLATION >

• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-

tioning parts, reset the memory using self-diagnosis or CONSULT-III. Refer to

SRC-12, "On Board

Diagnosis Function"

SRC-16, "CONSULT-III Function"

• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

SR-22

< REMOVAL AND INSTALLATION >

SIDE AIR BAG MODULE

SIDE AIR BAG MODULE

Exploded View

INFOID:0000000006300505

Removal and Installation

INFOID:0000000006300506

WARNING:

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.

• Always work from the side of air bag module. Never work in front of it.
• Never use the air tools or electric tools for servicing.

REMOVAL

Remove front seat assembly.
• 2WD models: Refer to

SE-19, "Removal and Installation"

• 4WD models: Refer to

SE-27, "Removal and Installation"

Remove seatback trim and pad.
• 2WD models: Refer to

SE-19, "SEATBACK : Disassembly and Assembly"

• 4WD models: Refer to

SE-27, "SEATBACK : Disassembly and Assembly"

Remove side air bag module from seatback trim.

CAUTION:

Side air bag module

Front seat assembly

: Do not reuse

: N·m (kg-m, in-lb)

JMHIA1564GB

SIDE AIR BAG MODULE

SR-23

< REMOVAL AND INSTALLATION >

• Always place the side air bag module with pad side facing

upward.

• Never impact the side air bag module.
• Replace the side air bag module if it has been dropped or sus-

tained an impact.

• Never insert any foreign objects (screwdriver, etc.) into the side air bag module.
• Never disassemble the side air bag module.
• Never expose the side air bag module to temperatures exceeding 90

C (194

F).

• Never allow oil, grease, detergent, or water to come in contact with the side air bag module.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Never use the old fixing nuts after removal, replace with the new nuts.
• Never damage the air bag harness.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-

tioning parts, reset the memory using self-diagnosis or CONSULT-III. Refer to

SRC-12, "On Board

Diagnosis Function"

SRC-16, "CONSULT-III Function"

• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

: Upward

JMHIA0274ZZ

JMHIA0009ZZ

SR-24

< REMOVAL AND INSTALLATION >

SIDE CURTAIN AIR BAG MODULE

SIDE CURTAIN AIR BAG MODULE

Exploded View

INFOID:0000000006300507

Removal and Installation

INFOID:0000000006300508

WARNING:

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.

• Always work from the side of curtain air bag module. Never work in front of it.
• Never use the air tools or electric tools for servicing.

REMOVAL

Remove headlining assembly. Refer to

INT-26, "Removal and Installation"

Remove the curtain air bag module mounting bolt that is located on the front pillar.

Disengage metal clips on the front roof.

Fully insert a flat-bladed screwdriver (A) into center of metal clip.

Side curtain air bag module

: Metal clip

: N·m (kg-m, ft-lb)

JMHIA1614GB

JMHIA1615ZZ

SIDE CURTAIN AIR BAG MODULE

SR-25

< REMOVAL AND INSTALLATION >

Lift the flat-bladed screwdriver upward as shown in the figure and disengage upper side of metal clip.

Rotate the flat-bladed screwdriver as shown in the figure and disengage lower side of metal clip.

CAUTION:

Never deform metal clip.

Disconnect side curtain air bag harness connector.

CAUTION:

• For installing/removing the side curtain air bag harness

connector, insert thin screwdriver wrapped in tape into
notch, lift lock and remove the connector.

• Install the connector with lock raised, and push lock into

the connector.

• After installing the connector, check that the lock is

pushed securely into it.

Remove the curtain air bag module mounting bolts that are located on the rear pillar.

Remove the curtain air bag module mounting bolts that are located on the center pillar.

Remove the curtain air bag module mounting bolts that are located on the inflator, and then remove cur-
tain air bag module.

CAUTION:

• Never impact the side curtain air bag module.
• Replace the side curtain air bag module if it has been dropped

or sustained an impact.

• Never insert any foreign objects (screwdriver, etc.) into the side curtain air bag module.
• Never disassemble the side curtain air bag module.
• Never expose the side curtain air bag module to temperatures exceeding 90

C (194

F).

• Never allow oil, grease, detergent, or water to come in contact with the side curtain air bag module.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Insert metal clips of front roof until a locking sound is heard. Pull metal clips and check that it is fully

locked to the vehicle body.

• Check perforation of curtain air bag module to check that curtain air bag module is not twisted.
• Never damage the harness while installing.
• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-

tioning parts, reset the memory using self-diagnosis or CONSULT-III. Refer to

SRC-12, "On Board

Diagnosis Function"

SRC-16, "CONSULT-III Function"

• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

: Metal clip

PHIA0953J

JMHIA0009ZZ

SR-26

< REMOVAL AND INSTALLATION >

CRASH ZONE SENSOR

CRASH ZONE SENSOR

Exploded View

INFOID:0000000006300509

Removal and Installation

INFOID:0000000006300510

WARNING:

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.

• Never use the air tools or electric tools for servicing.

REMOVAL

Remove front center grille fixing clips. Refer to

EXT-18, "Removal and Installation"

Crash zone sensor

Bracket

: Vehicle front

: Do not reuse

: N·m (kg-m, ft-lb)

JMHIA1616GB

CRASH ZONE SENSOR

SR-27

< REMOVAL AND INSTALLATION >

Pull back front center grille, it makes work space.

Remove the crash zone sensor fixing nuts (A), and then pull the
bracket (1) and crash zone sensor (2) for vehicle front.

Disconnect the crash zone sensor harness connector, and then remove crash zone sensor.

CAUTION:

• Never impact the crash zone sensor.
• Replace the crash zone sensor if it has been dropped or sus-

tained an impact.

• Replace the crash zone sensor of deployed driver air bag, deployed front passenger air bag, seat

belt pre-tensioner and deployed lap pre-tensioner.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Never use the old fixing nut after removal, replace with the new nut.
• Never damage the harness while installing.
• Always install normally aligning to the cutout hole, because performance of the crash zone sensor

excessively fluctuates according to the installation position.

• If malfunction is detected by the air bag warning lamp, after repair or replacement of the malfunc-

tioning parts, reset the memory using self-diagnosis or CONSULT-III. Refer to

SRC-12, "On Board

Diagnosis Function"

SRC-16, "CONSULT-III Function"

• After the work is completed, check that no system malfunction is detected by air bag warning lamp.

: Vehicle front

JMHIA1617ZZ

JMHIA1618ZZ

JMHIA0009ZZ