Juke F15 (2012 year). Service Repair Manual — part 366
TM-288
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
13. Install the manual plate (1) while aligning with the groove (A) of
the manual valve.
CAUTION:
Assemble the manual plate while aligning its end with the
cutout (
) of the manual valve.
14. Install the washer (2) and the lock-nut (3), and then tighten to
the specified torque.
15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to
and Installation Procedure for CVT Unit Connector"
.
17. Install the magnet while aligning it with the convex side of oil
pan.
CAUTION:
Completely eliminate the iron powder from the magnet
mounting area of oil pan and the magnet.
18. Install the oil pan to the transaxle case with the following proce-
dure.
1.
Install the oil pan gasket to the oil pan.
CAUTION:
• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-
face and bolt mounting hole of oil pan and transaxle case.
• Never reuse oil pan gasket.
2.
Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting
bolt.
CAUTION:
Never reuse oil pan mounting bolts.
3.
Tighten the oil pan mounting bolts in the order shown in the
figure to the specified torque.
4.
Tighten the oil pan mounting bolts again clockwise from (1)
shown in the figure to the specified torque.
19. Install drain plug gasket to drain plug.
CAUTION:
Never reuse drain plug gasket.
20. Install drain plug to oil pan.
21. Fill CVT fluid from CVT fluid charging pipe to the specified level.
CAUTION:
• Use only Genuine NISSAN CVT Fluid NS-2. Never mix with other fluid.
• Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and
CVT durability, and may damage the CVT, which is not covered by the warranty.
• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
• Sufficiently shake the container of CVT fluid before using.
• Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to
"CONSULT-III Function (TRANSMISSION)"
22. With the engine warmed up, drive the vehicle in an urban area.
NOTE:
When ambient temperature is 20
°
C (68
°
F), it takes about 10 minutes for the CVT fluid to warm up to 50
to80
°
C (122 to 176
°
F).
23. Check CVT fluid level and condition. Refer to
.
: Vehicle front
JPDIA0962ZZ
CVT fluid
: Refer to
Fluid capacity
: Refer to
JPDIA0654ZZ
JPDIA0664ZZ
CONTROL VALVE
TM-289
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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24. Connect battery cable to negative terminal. Refer to
PG-124, "Removal and Installation"
Inspection and Adjustment
INFOID:0000000006707488
INSPECTION AFTER REMOVAL
Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.
INSPECTION AFTER REMOVAL
Check the CVT fluid level and leakage. Refer to
INSPECTION AFTER INSTALLATION
Erase the TCM data.
• Erase the CVT fluid degradation data. Refer to
TM-159, "CONSULT-III Function (TRANSMISSION)"
.
• When replacing the control valve, erase EEP ROM in TCM. Refer to
TM-290
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
PRIMARY SPEED SENSOR
PRIMARY SPEED SENSOR
Exploded View
INFOID:0000000006601720
Removal and Installation
INFOID:0000000006601721
REMOVAL
1.
Remove the battery. Refer to
PG-124, "Removal and Installation"
.
2.
Remove ECM bracket. Refer to
EC-447, "Removal and Installation"
.
3.
Remove primary speed sensor connector.
4.
Remove primary speed sensor.
5.
Remove O-ring from primary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
Inspection and Adjustment
INFOID:0000000006601955
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT fluid level. Refer to
.
1.
Transaxle assembly
2.
O-ring
3.
Primary speed sensor
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Genuine NISSAN CVT Fluid NS-2
SCIA7901J
SECONDARY SPEED SENSOR
TM-291
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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SECONDARY SPEED SENSOR
Exploded View
INFOID:0000000006601722
Removal and Installation
INFOID:0000000006601723
REMOVAL
1.
Remove air cleaner case. Refer to
EM-26, "Removal and Installation"
.
2.
Remove secondary speed sensor connector.
3.
Remove secondary speed sensor.
4.
Remove O-ring from secondary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
Inspection and Adjustment
INFOID:0000000006601957
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT fluid level. Refer to
.
1.
Transaxle assembly
2.
Secondary speed sensor
3.
O-ring
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Genuine NISSAN CVT Fluid NS-2
JPDIA0104GB
TM-292
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
DIFFERENTIAL SIDE OIL SEAL
DIFFERENTIAL SIDE OIL SEAL
Exploded View
INFOID:0000000006628058
Removal and Installation
INFOID:0000000006628059
REMOVAL
NOTE:
Cap or plug openings to prevent fluid from spilling.
1.
Remove the left front drive shaft. Refer to
FAX-22, "LEFT SIDE : Removal and Installation"
.
2.
Remove the transfer assembly. Refer to
DLN-93, "Removal and Installation"
.
3.
Use oil seal remover or a similar means and remove the differential side oil seal.
CAUTION:
When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse differential side oil seal.
• Apply Genuine NISSAN CVT Fluid NS-2 to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900). Refer to
SIDE : Removal and Installation"
Use a drift (commercial service tool) and drive the differential side oil
seal in until the amount of oil seal projection from the case edge
matches dimensions (C) and (D).
CAUTION:
Be careful not to scratch the lip of the differential side oil seal
when press-fitting it.
1.
Transaxle assembly
2.
Differential side oil seal (left side)
3.
Differential side oil seal (right side)
: Always replace after every disassembly.
: Genuine NISSAN CVT Fluid NS-2
SCIA7594J
A
: Differential side oil seal (left side)
B
: Differential side oil seal (right side)
JSDIA1836ZZ
DIFFERENTIAL SIDE OIL SEAL
TM-293
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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NOTE:
The reference is the pull-in direction of the differential side oil seal.
Drift to be used:
Inspection
INFOID:0000000006601729
After completing installation, check for CVT fluid leakage and CVT fluid level. Refer to
.
Dimension “C”
:Height difference from case end surface is within 1.8
±
0.5 mm (0.071
±
0.020
in).
Dimension “D”
:Height difference from case end surface is within 1.0
±
0.5 mm (0.039
±
0.020
in).
Location
Commercial Service Tools
Transaxle case side
Commercial service tool with outer dia. 56 mm (2.20 in) and inner dia. 50 mm (1.97 in)
Converter housing side
Commercial service tool with outer dia. 60 mm (2.36 in) and inner dia. 55 mm (2.17 in)
TM-294
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
OIL PUMP FITTING BOLT
OIL PUMP FITTING BOLT
Description
INFOID:0000000006601730
Replace the oil pump fitting bolt and the O-ring if oil leakage or exudes from the oil pump fitting bolt.
Exploded View
INFOID:0000000006601731
Removal and Installation
INFOID:0000000006601732
REMOVAL
1.
Remove Oil pump fitting bolt (1) from transaxle assembly.
2.
Remove O-ring from oil pump fitting bolt.
INSTALLATION
Note the following, and install in the reverse order of removal.
• After completing installation, check for CVT fluid leakage and CVT fluid level. Refer to
.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
1.
Oil pump fitting bolt
2.
O-ring
3.
Transaxle assembly
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Genuine NISSAN CVT Fluid NS-2
JPDIA0829GB
JPDIA0077ZZ
WATER HOSE
TM-295
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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WATER HOSE
Exploded View
INFOID:0000000006608932
Removal and Installation
INFOID:0000000006609008
REMOVAL
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
CAUTION:
Perform these steps after the coolant temperature has cooled sufficiently.
1.
Remove the hose clamp and remove the water hose.
INSTALLATION
Note the following, and Install in the reverse order of removal.
CAUTION:
Never reuse copper washer.
• Refer to the following when installing water hoses.
- Insert water hose according to dimension “L” described below.
1.
Hose clamp
2.
Water hose
A.
Water outlet
B.
Oil warmer
JSDIA2141ZZ
Hose name
Hose end
Direction of paint mark
Direction of hose clamp tab
Water hose
Water outlet
Upward
Backward
Oil wamer
Leftward
Upward
TM-296
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
WATER HOSE
- Set hose clamps (1) at the both ends of water hoses (2) with
dimension “A” from the hose edge.
- Hose clamp should not interfere with the bulge of fluid cooler tube.
Inspection
INFOID:0000000006608934
INSPECTION AFTER INSTALLATION
Start the engine, and check the joints for coolant leakage. Refer to
water hose (1)
Insertion side tube (2)
Tube
type
Dimension “L”
water hose
Water outlet
A
27 mm (1.06 in) [End
reaches the 2-stage
bulge (C).]
Oil wamer
B
27 mm (1.06 in) (End
reaches the tube bend
R position)
JSDIA1640ZZ
Dimension “A”
: 5 – 7 mm (0.20 – 0.28 in)
SCIA8123E
FLUID COOLER SYSTEM
TM-297
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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FLUID COOLER SYSTEM
Exploded View
INFOID:0000000006601950
1.
Copper washer
2.
CVT fluid cooler tube
3.
Hose clamp
4.
Fluid cooler hose A
5.
Fluid cooler tube
6.
Fluid cooler hose B
7.
Fluid cooler hose C
8.
Transaxle assembly
9.
Fluid cooler hose D
JPDIA0975GB
TM-298
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
FLUID COOLER SYSTEM
Removal and Installation
INFOID:0000000006601951
REMOVAL
1.
Remove engine under cover.
2.
Remove front bumper assembly. Refer to
EXT-13, "Removal and Installation"
.
3.
Remove air guide from fluid cooler.
4.
Remove fluid cooler hose E and fluid cooler hose F.
5.
Remove fluid cooler.
6.
Remove air duct (inlet). Refer to
EM-26, "Removal and Installation"
7.
Remove fluid cooler hose C and fluid cooler hose D.
8.
Remove bypass valve from bracket B.
9.
Remove fluid cooler hose A and fluid cooler hose B.
10. Remove fluid cooler tube.
11. Remove bracket A and bracket B.
12. Remove CVT fluid cooler tube from transaxle assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Never reuse copper washer.
• When installing CVT fluid cooler tube (1) to transaxle assembly:
- Contact CVT fluid cooler tube a boss portion (A) of the transaxle
case.
- Tighten the bolt of CVT fluid cooler tube without moving the CVT
fluid cooler tube
• Refer to the followings when installing fluid cooler hose.
10. Fluid cooler hose E
11.
Fluid cooler hose F
12. Bypass valve
13. Fluid cooler
14. Air guide
15. Bracket A
16. Bracket B
A.
To radiator
: Vehicle side
JPDIA0628ZZ
Fluid cooler hose
Hose end
Paint mark
Position of hose clamp
*
A
Radiator assembly side
Facing upward
A
Fluid cooler tube side
Facing upward
A
B
Fluid cooler tube side
Facing upward
A
CVT fluid cooler tube side
Facing upward
A
C
Transaxle assembly side
Facing upward
B
Bypass valve side
Facing to the left of the vehicle
B
D
Radiator assembly side
Facing to the left of the vehicle
C
Bypass valve side
Facing backward
D
E
Fluid cooler side
Facing upward
A
Bypass valve side
Facing downward
E
FLUID COOLER SYSTEM
TM-299
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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*: Refer to the illustrations for the specific position each hose clamp tab.
- The illustrations indicate the view from the hose ends.
- When installing hose clamps center line of each hose clamp tab
should be positioned as shown in the figure.
- Insert fluid cooler hose according to dimension (L) described below.
F
Bypass valve side
Facing downward
E
Fluid cooler side
Facing forward
B
Fluid cooler hose
Hose end
Paint mark
Position of hose clamp
*
F
: Vehicle upper
G
: Vehicle front
JPDIA0980ZZ
(1)
(2)
Tube type
Dimension L
Fluid cooler hose A
Radiator assembly side
C
Insert the hose until the hose touches the radiator.
Fluid cooler tube side
B
28 mm (1.10 in) [End reaches the spool portion (D).]
Fluid cooler hose B
Fluid cooler tube side
B
CVT fluid cooler tube side
A
End reaches the radius curve end.
Fluid cooler hose C
Transaxle assembly side
A
Bypass valve side
A
Fluid cooler hose D
Radiator assembly side
A
Bypass valve side
A
Fluid cooler hose E
Fluid cooler side
A
Bypass valve side
C
28 mm (1.10 in) (Insert the hose until the hose touches
the bypass valve.)
Fluid cooler hose F
Bypass valve side
C
Fluid cooler side
A
End reaches the radius curve end.
JPDIA0996ZZ
TM-300
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
FLUID COOLER SYSTEM
- Set hose clamps (1) at the both ends of fluid cooler hose (2) with
dimension (A) from the hose edge.
- Hose clamp should not interfere with the bulge of fluid cooler tube.
Inspection
INFOID:0000000006601952
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage and CVT fluid level. Refer to
.
(1)
(2)
Dimension A
Fluid cooler hose A
Radiator assembly side
5 – 9 mm (0.20 – 0.35 in)
Fluid cooler tube side
5 mm (0.20 in)
Fluid cooler hose B
Fluid cooler tube side
CVT fluid cooler tube side
Fluid cooler hose C
Transaxle assembly side
Bypass valve side
Fluid cooler hose D
Radiator assembly side
5 – 9 mm (0.20 – 0.35 in)
Bypass valve side
5 mm (0.20 in)
Fluid cooler hose E
Fluid cooler side
Bypass valve side
Fluid cooler hose F
Bypass valve side
Fluid cooler side
SCIA8123E
TRANSAXLE ASSEMBLY
TM-301
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000006601747
Removal and Installation
INFOID:0000000006601748
REMOVAL
WARNING:
Never remove the reservoir tank cap when the engine is hot. Serious burns could occur from high-
pressure engine coolant escaping from the reservoir tank.
CAUTION:
• Perform this step engine is cold.
• When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then
replace TCM. Refer to
NOTE:
Cap or cover any transaxle openings to prevent transaxle fluid from spiling.
1.
CVT fluid level gauge
2.
CVT fluid charging pipe
3.
O-ring
4.
Transaxle assembly
5.
Air breather hose
A.
For tightening torque, refer to
TM-301, "Removal and Installation"
.
JPDIA0103GB
TM-302
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
TRANSAXLE ASSEMBLY
1.
Disconnect the battery cable from the negative terminal.
2.
Remove air breather hose. Refer to
TM-281, "Removal and Installation"
.
3.
Remove air duct (inlet). Refer to
EM-26, "Removal and Installation"
4.
Remove battery. Refer to
PG-124, "Removal and Installation"
.
5.
Disconnect connectors (A) and then remove bracket (1).
6.
Remove air cleaner case. Refer to
.
7.
Drain engine coolant. Refer to
.
8.
Remove CVT fluid level gauge.
9.
Remove CVT fluid charging pipe from transaxle assembly.
10. Remove O-ring from CVT fluid charging pipe.
11. Disconnect fluid cooler hose from transaxle assembly. Refer to
TM-298, "Removal and Installation"
.
12. Disconnect following harness connector and wire harness.
• CVT unit harness connector (A).
• Primary speed sensor harness connector (B).
• Secondary speed sensor harness connector (C).
• Transmission range switch connector (D).
13. Remove harness and clip from the transaxle assembly.
14. Remove water hose. Refer to
TM-295, "Removal and Installa-
15. Remove control cable from transaxle assembly. Refer to
273, "Removal and Installation"
16. Remove starter motor. Refer to
17. Remove engine under cover with power tool.
18. Turn crankshaft, and remove the four tightening nuts (
) for
drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
19. Remove exhaust front tube. Refer to
.
20. Separate the propeller shaft. Refer to
.
21. Remove front drive shafts. Refer to
.
22. Remove front suspension member from vehicle. Refer to
18, "Removal and Installation"
.
23. Remove transfer assembly from transaxle assembly with power tool. Refer to
.
24. Support transaxle assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to collide against the drain plug.
25. Support engine assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to collide against the drain plug.
26. Remove engine mounting insulator (LH). Refer to
EM-59, "4WD : Removal and Installation"
.
27. Remove bolts fixing transaxle assembly to engine assembly.
28. Remove transaxle assembly from vehicle.
CAUTION:
• Secure torque converter to prevent it from dropping.
JPDIA0240ZZ
JPDIA0113ZZ
JPDIA0114ZZ
TRANSAXLE ASSEMBLY
TM-303
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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• Secure transaxle assembly to a transmission jack.
29. Remove heater thermostat. Refer to
TM-295, "Removal and Installation"
.
INSTALLATION
Note following, and install in the reverse order of removal.
CAUTION:
• Check fitting of dowel pin (
) when installing transaxle
assembly to engine assembly.
• When installing transaxle assembly to the engine assembly,
attach the fixing bolts in accordance with the following.
• Set and screw in the drive plate location guide (commercial service
tool: 31197CA000) (A) onto the stud bolts for the torque converter
locate.
JPDIA0116ZZ
JPDIA0117ZZ
Insertion direction
Transaxle to engine
Engine to transaxle
Bolt No.
A
B
Number of bolts
2
7
Bolt length mm (in)
55 (2.17)
50 (1.97)
Tightening torque N·m (kg-m, ft-lb)
62 (6.3, 46)
SCIA6616J
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