Juke F15 (2012 year). Service Repair Manual — part 365
TM-272
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CVT SHIFT SELECTOR
1.
Install the lock pin (2) onto the selector lever knob (3).
2.
Install the knob cover (1) onto the selector lever knob.
3.
Press the selector lever knob onto the selector lever until it
clicks.
CAUTION:
• When pressing the selector lever knob onto the selector
lever, never press the selector lever knob button.
• Never strike the selector lever knob to press it into place.
• Follow the procedure below and press the shift lock unit onto the CVT shift selector.
1.
Connect the connectors.
2.
Install the shift lock unit.
Inspection
INFOID:0000000006601961
INSPECTION AFTER INSTALLATION
Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to
.
JSDIA1796ZZ
CONTROL CABLE
TM-273
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
CONTROL CABLE
Exploded View
INFOID:0000000006601962
Removal and Installation
INFOID:0000000006601963
INSTALLATION
CAUTION:
Always apply the parking brake before performing removal and installation.
1.
Remove the battery. Refer to
PG-124, "Removal and Installation"
.
2.
Remove the control cable from the CVT shift selector assembly. Refer to
TM-270, "Removal and Installa-
3.
Disengage the pawls (B) of the grommet (A), and pull down-
wards to remove.
4.
Remove the control cable installation nut from the manual lever.
1.
Control cable
2.
Lock plate
3.
Transaxle assembly
4.
Bracket A
5.
Bracket B
6.
CVT shift selector assembly
A:
Manual lever
B:
Grommet
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
JSDIA1873GB
JSDIA1809ZZ
TM-274
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL CABLE
5.
Remove the lock plate (1).
6.
Remove center muffler from the mounting rubber and lower the center muffler downward. Refer to
7.
Lift up the heat plate.
8.
Remove the control cable (1) from the bracket (2).
9.
Remove the control cable from the vehicle.
10. Remove bracket.
INSTALLATION
Note the following, and install in the reverse order of removal.
• From below the vehicle, press the grommet (A) into place until the
pawls (B) make a click sound.
CAUTION:
• Place the grommet on the floor, then fasten it in place from
below the vehicle.
• Check that pulling down on the grommet does not discon-
nect it.
• Pay attention to the following when connecting the control cable to the CVT shift selector.
1.
When connecting the control cable (1) to the CVT shift selector
assembly (2), face the grooved surface of the rib (A) up and
insert the control cable until it stops.
JSDIA1812ZZ
:Vehicle front
JPDIA0107ZZ
JSDIA1809ZZ
JSDIA1624ZZ
CONTROL CABLE
TM-275
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
2.
Install the socket (A) onto the CVT shift selector.
CAUTION:
• Place the socket onto the CVT shift lever, then fasten it in
place from above.
• Check that the pulling on the socket does not disconnect
it.
Inspection
INFOID:0000000006601964
INSPECTION AFTER INSTALLATION
Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to
.
JSDIA1810ZZ
TM-276
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
KEY INTERLOCK CABLE
KEY INTERLOCK CABLE
Exploded View
INFOID:0000000006601965
Removal and Installation
INFOID:0000000006601966
REMOVAL
CAUTION:
Always apply the parking brake before performing removal and installation.
1.
Shift the selector lever to the “P” position.
2.
Remove the selector lever knob. Refer to
TM-271, "Disassembly and Assembly"
3.
Remove the center console. Refer to
IP-23, "Removal and Installation"
.
4.
Press the pawls (B) of the key interlock cable slider (A) while
sliding it in the direction of the casing cap (C), and separate the
adjusting holder (D) and slider.
5.
Remove the key interlock cable from the CVT shift selector.
6.
Remove the steering column lower cover and driver instrument
lower panel. Refer to
IP-13, "Removal and Installation"
.
1.
CVT shift selector assembly
2.
Key interlock cable
A:
Key cylinder
B:
Clip
C:
Clip
JSDIA1801ZZ
E
:Key interlock rod
JSDIA1797ZZ
KEY INTERLOCK CABLE
TM-277
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
7.
Lift clip (A) in the direction of the arrow (
C) and remove in the
direction of the arrow (
D).
8.
Disconnect the key interlock cable from the key cylinder.
9.
Disengage the clip and disconnect the key interlock cable from
the vehicle.
INSTALLATION
• Install the adjusting holder (A) onto the key interlock rod (B), then
install the casing cap (C) onto the CVT shift selector cable bracket
(D).
CAUTION:
• When installing the key interlock cable, never bend or twist
the cable forcefully.
• After connecting the key interlock cable to the CVT shift
selector cable bracket, be sure to check that the casing cap
is completely fastened to the cable bracket. If the casing cap
is easily displaced, replace the key interlock cable.
• While pressing the detent rod (B) down, slide the key interlock
cable slider (A) toward the key interlock rod (D) side, and install the
adjusting holder (C) and key interlock rod.
CAUTION:
• Never squeeze the pawls on the key interlock cable slider
when holding the slider.
• Never apply force in a perpendicular direction to the key
interlock rod when sliding the slider.
Inspection
INFOID:0000000006601967
INSPECTION AFTER INSTALLATION
• Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to
.
• The key can be removed only when the selector lever is in the “P” position.
• It must not be possible to turn the ignition switch to LOCK when the selector lever is not in the “P” position.
1
:Key interlock cable
B
:Key cylinder
JSDIA1798ZZ
JSDIA1799ZZ
JSDIA1800ZZ
TM-278
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
TRANSMISSION RANGE SWITCH
TRANSMISSION RANGE SWITCH
Exploded View
INFOID:0000000006601717
Removal and Installation
INFOID:0000000006601718
REMOVAL
1.
Remove battery. Refer to
PG-124, "Removal and Installation"
.
2.
Remove transmission range switch connector.
3.
Remove control cable. Refer to
TM-273, "Removal and Installation"
.
4.
Remove transmission range switch from transaxle assembly.
INSTALLATION
Install in the reverse order of removal.
Inspection and Adjustment
INFOID:0000000006601719
ADJUSTMENT OF TRANSMISSION RANGE SWITCH
1.
Move selector lever to “N” position.
2.
Remove control cable from manual lever.
1.
Transmission range switch
2.
Transaxle assembly
JPDIA0314ZZ
TRANSMISSION RANGE SWITCH
TM-279
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
3.
Loosen mounting bolts (A) of transmission range switch. Insert a
pin (
φ
4 mm) into the adjusting holes (B) on both transmission
range switch and manual lever for adjusting the position.
4.
Tighten mounting bolts of transmission range switch.
5.
Connect control cable on manual lever. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT positions after installing the CVT shift selector. Refer to
TM-194, "Inspection and Adjustment"
.
INSPECTION AFTER INSTALLAION
Check the CVT positions after adjusting the CVT positions. Refer to
TM-194, "Inspection and Adjustment"
SCIA6635J
TM-280
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
TCM
TCM
Exploded View
INFOID:0000000006601941
Removal and Installation
INFOID:0000000006601942
NOTE:
When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then replace
TCM. Refer to
REMOVAL
1.
Remove the battery. Refer to
PG-124, "Removal and Installation"
.
2.
Remove air duct (inlet) and air cleaner case. Refer to
EM-26, "Removal and Installation"
.
3.
Disconnect the TCM connector.
4.
Remove the TCM.
5.
Remove the bracket.
INSTALLATION
Installation is the reverse order of removal.
Adjustment
INFOID:0000000006601943
ADJUSTMENT AFTER INSTALLATION
Perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to
.
1.
Bracket
2.
TCM
:Vehicle front
: N·m (kg-m, in-lb)
JSDIA1776GB
AIR BREATHER HOSE
TM-281
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
AIR BREATHER HOSE
Removal and Installation
INFOID:0000000006601734
REMOVAL
1.
Remove air cleaner case. Refer to
EM-26, "Removal and Installation"
.
2.
Remove clip from bracket.
3.
Remove air breather hose from transaxle assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Check air breather hose not collapsed or blocked due to folding or bending when installed.
• Install air breather hose to air breather tube so that the paint mark
(A) faces upward. Also insert hose to the bend of air breather tube.
SCIA7584J
TM-282
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
G SENSOR
G SENSOR
Exploded View
INFOID:0000000006601944
Removal and Installation
INFOID:0000000006601945
CAUTION:
• Never drop or strike G sensor, because it has little tolerance for impact.
• Never use a power tool to avoid impact.
REMOVAL
1.
Disconnect the battery cable from the negative terminal. Refer to
PG-124, "Removal and Installation"
2.
Remove driver seat (LHD) or passenger seat (RHD). Refer to
SE-19, "Removal and Installation"
.
3.
Remove center pillar lower garnish (left side) and dash side finisher (left side). Refer to
PILLAR LOWER GARNISH : Removal and Installation"
(center pillar lower garnish) and
SIDE FINISHER : Removal and Installation"
(dash side finisher).
4.
Pull up floor carpet. Refer to
INT-23, "Removal and Installation"
5.
Disconnect G sensor harness connector.
6.
Remove G sensor.
7.
Remove bracket.
INSTALLATION
Installation is the reverse order of removal.
Adjustment
INFOID:0000000006601946
ADJUSTMENT AFTER INSTALLATION
Perform “G SENSOR CALIBRATION”. Refer to
.
1.
G sensor
: Vehicle front
: N·m (kg-m, in-lb)
JSDIA2139GB
CONTROL VALVE
TM-283
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
CONTROL VALVE
Exploded View
INFOID:0000000006707486
COMPONENT PARTS LOCATION
1.
Transaxle assembly
2.
Control valve
3.
Bracket
4.
O-ring
5.
Oil strainer assembly
6.
Magnet
7.
Drain plug gasket
8.
Drain plug
9.
Oil pan mounting bolt
10.
Oil pan
11.
Oil pan gasket
12.
Lock nut
13.
Washer
14. Manual plate
15.
Collar
16.
Lip seal
17. Snap ring
A.
CVT unit connector
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: NISSAN CVT Fluid NS-2
JPDIA0666GB
TM-284
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
Removal and Installation
INFOID:0000000006707487
REMOVAL
1.
Disconnect battery cable from negative terminal. Refer to
PG-124, "Removal and Installation"
.
2.
Remove drain plug from oil pan and then drain the CVT fluid.
3.
Remove drain plug gasket.
4.
Disconnect the CVT unit connector. Refer to
TM-125, "Removal and Installation Procedure for CVT Unit
.
5.
Remove the snap ring (1) from the CVT unit connector (A).
6.
Press the CVT unit connector (A) into the transaxle case.
CAUTION:
Never damage the CVT unit connector.
NOTE:
Clean around the connector to prevent foreign materials from
entering into the transaxle case.
7.
Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.
8.
Remove the magnets from the oil pan.
9.
Remove the lock nut (1) and washer (2), and then remove the
manual plate (3).
10. Remove the collar (4) from the manual shaft (A).
CAUTION:
Never drop the collar.
11. Disconnect the connectors (A) and (B).
JPDIA0654ZZ
JPDIA0720ZZ
: Vehicle front
JPDIA0655ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
CONTROL VALVE
TM-285
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
12. Remove the oil strainer assembly mounting bolts (A) and (B),
and then remove the oil strainer assembly (1).
13. Remove O-ring from oil strainer assembly.
14. Remove the bracket (1).
15. Remove the control valve mounting bolts (A) and (B), and then
remove the control valve from the transaxle case.
CAUTION:
Never drop the control valve, ratio control valve and manual
shaft.
16. Remove CVT unit connector (A) from the transaxle case inside.
17. Remove the lip seal (1) from the transaxle case.
: Vehicle front
JPDIA0657ZZ
: Bolt
: Vehicle front
JPDIA0658ZZ
: Vehicle front
JPDIA0659ZZ
JPDIA0660ZZ
: Vehicle front
JPDIA0661ZZ
TM-286
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
INSTALLATION
1.
Install the lip seal (1) to the transaxle case.
2.
Install the CVT unit connector (A) to the transaxle case.
CAUTION:
Connect the CVT unit connector with the stopper facing up,
and then press in until it clicks.
3.
Press in the ratio control valve (B) in the (
) direction, and then
fix the linkage in the position shown in the figure with the linkage
fixing pin (A) from the back of control valve through the hole for
fixing.
4.
Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown in the figure.
5.
Install the control valve to the transaxle case.
CAUTION:
• Never drop the linkage fixing pin. If it is dropped, repeat
the installation procedure from step 3.
• Never pinch the harness into between the control valve
and the transaxle case.
: Vehicle front
JPDIA0661ZZ
JPDIA0660ZZ
JPDIA0663ZZ
CONTROL VALVE
TM-287
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
6.
Fix the control valve using the control valve mounting bolts (A)
and (B).
7.
Pull the linkage fixing pin out.
8.
Connect the connectors (A) and (B).
CAUTION:
• Never pinch the harness into between the control valve
and the transaxle case.
• Securely insert the connector until it clicks and locks.
9.
Install the bracket (1).
10. Install O-ring to oil strainer assembly.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid NS-2 to O-ring.
11. Install the oil strainer assembly (1) using the oil strainer assem-
bly mounting bolts (A) and (B).
NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.
12. Install the collar to the manual shaft.
CAUTION:
Never drop the collar.
: Vehicle front
Bolt
Bolt length (mm)
Number of bolts
A
54
10
B
44
1
JPDIA0659ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
: Bolt
: Vehicle front
JPDIA0658ZZ
: Vehicle front
Bolt
Bolt length (mm)
Number of bolts
A
12
2
B
44
1
JPDIA0657ZZ
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст