Juke F15 (2012 year). Service Repair Manual — part 207
EXL-82
< SYMPTOM DIAGNOSIS >
[HALOGEN TYPE]
BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON
BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON
Description
INFOID:0000000006451747
The front fog lamps are not turned ON in any condition.
Diagnosis Procedure
INFOID:0000000006451748
1.
CHECK FUSE
Check that the following fuse is fusing.
Is the inspection result normal?
YES
>> GO TO 2.
NO
>> Repair the applicable circuit. And then replace the fuse.
2.
COMBINATION SWITCH INSPECTION
Check combination switch. Refer to
Is the inspection result normal?
YES
>> GO TO 3.
NO
>> Repair or replace the malfunctioning part.
3.
CHECK FRONT FOG LAMP REQUEST SIGNAL INPUT
CONSULT-III DATA MONITOR
1.
Select “FR FOG REQ” of IPDM E/R data monitor item.
2.
With operating the front fog lamp switch, check the monitor status.
Is the inspection result normal?
YES
>> Replace IPDM E/R.
NO
>> Replace BCM. Refer to
BCS-93, "Removal and Installation"
(with Intelligent Key),
(without Intelligent Key).
Unit
Location
Fuse No.
Capacity
Front fog lamp
Fuse and fusible link block
#50
15 A
Monitor item
Condition
Monitor status
FR FOG REQ
Front fog lamp switch
(with lighting switch 1ST)
ON
ON
OFF
OFF
HEADLAMP AIMING ADJUSTMENT
EXL-83
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[HALOGEN TYPE]
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PERIODIC MAINTENANCE
HEADLAMP AIMING ADJUSTMENT
LHD
LHD : Description
INFOID:0000000006451749
PREPARATION BEFORE ADJUSTING
NOTE:
• For details, refer to the regulations in your own country.
• Perform aiming if the vehicle front body has been repaired and/or the headlamp assembly has been
replaced.
Before performing aiming adjustment, check the following.
• Adjust the tire pressure to the specification.
• Fill with fuel, engine coolant and each oil.
• Maintain the unloaded vehicle condition. (Remove luggage from the passenger compartment and the lug-
gage room.)
NOTE:
Do not remove the temporary tire, jack and on-vehicle tool.
• Wipe out dirt on the headlamp.
CAUTION:
Never use organic solvent (thinner, gasoline etc.)
• Ride alone on the driver seat.
AIMING ADJUSTMENT SCREW
JMLIA1244ZZ
A.
Headlamp RH (INSIDE/OUTSIDE)
adjustment screw
B.
Headlamp RH (UP/DOWN)
adjustment screw
C.
Headlamp LH (INSIDE/OUTSIDE)
adjustment screw
D.
Headlamp LH (UP/DOWN)
adjustment screw
: Vehicle center
EXL-84
< PERIODIC MAINTENANCE >
[HALOGEN TYPE]
HEADLAMP AIMING ADJUSTMENT
LHD : Aiming Adjustment Procedure
INFOID:0000000006451750
1.
Place the screen.
NOTE:
• Stop the vehicle at the perpendicular angle to the wall.
• Set the screen so that it is perpendicular to a level load surface.
2.
Face the vehicle squarely toward the screen and make the distance between the headlamp center and
the screen 10 m (32.8 ft).
3.
Start the engine and illuminate the headlamp (LO).
NOTE:
Block light from the headlamp that is not being adjusted with a thick fabric or another object, so that it
does not reach the adjustment screen.
CAUTION:
Do not cover lens surface with tape, etc. because it is made from plastic.
4.
Use the aiming adjustment screw to adjust the elbow point projected by the low beams on the screen, so
that it is within the aiming adjustment area.
Low beam distribution on the screen
Adjustment screw
Screw driver rotation
Facing direction
A
Headlamp RH (UP/DOWN)
Clockwise
DOWN
Counterclockwise
UP
B
Headlamp RH (INSIDE/OUTSIDE)
Clockwise
INSIDE
Counterclockwise
OUTSIDE
C
Headlamp LH (UP/DOWN)
Clockwise
DOWN
Counterclockwise
UP
D
Headlamp LH (INSIDE/OUTSIDE)
Clockwise
INSIDE
Counterclockwise
OUTSIDE
A.
Aiming adjustment area
B.
Elbow point
C.
Headlamp center
H.
Horizontal center line of headlamp
V.
Vertical center line of headlamp
JSLIA0030ZZ
HEADLAMP AIMING ADJUSTMENT
EXL-85
< PERIODIC MAINTENANCE >
[HALOGEN TYPE]
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Unit: mm (in)
RHD
RHD : Description
INFOID:0000000006451751
PREPARATION BEFORE ADJUSTING
NOTE:
• For details, refer to the regulations in your own country.
• Perform aiming if the vehicle front body has been repaired and/or the headlamp assembly has been
replaced.
Before performing aiming adjustment, check the following.
• Adjust the tire pressure to the specification.
• Fill with fuel, engine coolant and each oil.
• Maintain the unloaded vehicle condition. (Remove luggage from the passenger compartment and the lug-
gage room.)
NOTE:
Do not remove the temporary tire, jack and on-vehicle tool.
• Wipe out dirt on the headlamp.
CAUTION:
Never use organic solvent (thinner, gasoline etc.)
• Ride alone on the driver seat.
AIMING ADJUSTMENT SCREW
C.
Vertical center line of headlamp H.
Horizontal center line of headlamp
L.
Distance from headlamp center to screen
X.
Aiming adjustment area
(lateral)
Y.
Aiming adjustment area
(Vertical)
Distance from headlamp center to screen (L)
: 10 m (32.8 ft)
Aiming adjustment area
Vertical direction (Y)
(Lower side from headlamp center height)
Lateral direction (X)
(Right side from headlamp center line)
Highest light axis
100 (3.94)
0 - 100 (3.94)
Target light axis
100 (3.94)
Lowest light axis
130 (5.12)
JSLIA0031ZZ
EXL-86
< PERIODIC MAINTENANCE >
[HALOGEN TYPE]
HEADLAMP AIMING ADJUSTMENT
RHD : Aiming Adjustment Procedure
INFOID:0000000006451752
1.
Place the screen.
NOTE:
• Stop the vehicle at the perpendicular angle to the wall.
• Set the screen so that it is perpendicular to a level load surface.
2.
Face the vehicle squarely toward the screen and make the distance between the headlamp center and
the screen 10 m (32.8 ft).
3.
Start the engine and illuminate the headlamp (LO).
NOTE:
Block light from the headlamp that is not being adjusted with a thick fabric or another object, so that it
does not reach the adjustment screen.
CAUTION:
JMLIA1244ZZ
A.
Headlamp RH (INSIDE/OUTSIDE)
adjustment screw
B.
Headlamp RH (UP/DOWN)
adjustment screw
C.
Headlamp LH (INSIDE/OUTSIDE)
adjustment screw
D.
Headlamp LH (UP/DOWN)
adjustment screw
: Vehicle center
Adjustment screw
Screw driver rotation
Facing direction
A
Headlamp RH (UP/DOWN)
Clockwise
DOWN
Counterclockwise
UP
B
Headlamp RH (INSIDE/OUTSIDE)
Clockwise
INSIDE
Counterclockwise
OUTSIDE
C
Headlamp LH (INSIDE/OUTSIDE)
Clockwise
DOWN
Counterclockwise
UP
D
Headlamp LH (UP/DOWN)
Clockwise
INSIDE
Counterclockwise
OUTSIDE
HEADLAMP AIMING ADJUSTMENT
EXL-87
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[HALOGEN TYPE]
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Do not cover lens surface with tape, etc. because it is made from plastic.
4.
Use the aiming adjustment screw to adjust the elbow point projected by the low beams on the screen, so
that it is within the aiming adjustment area.
Low beam distribution on the screen
Unit: mm (in)
A.
Aiming adjustment area
B.
Elbow point
C.
Headlamp center
H.
Horizontal center line of headlamp
V.
Vertical center line of headlamp
JSLIA0028ZZ
C.
Vertical center line of headlamp H.
Horizontal center line of headlamp
L.
Distance from headlamp center to screen
X.
Aiming adjustment area
(lateral)
Y.
Aiming adjustment area
(Vertical)
Distance from headlamp center to screen (L)
: 10 m (32.8 ft)
Aiming adjustment area
Vertical direction (Y)
(Lower side from headlamp center height)
Lateral direction (X)
(Left side from headlamp center line)
Highest light axis
100 (3.94)
0 - 100 (3.94)
Target light axis
100 (3.94)
Lowest light axis
130 (5.12)
JSLIA0029ZZ
EXL-88
< PERIODIC MAINTENANCE >
[HALOGEN TYPE]
FRONT FOG LAMP AIMING ADJUSTMENT
FRONT FOG LAMP AIMING ADJUSTMENT
Description
INFOID:0000000006451753
PREPARATION BEFORE ADJUSTING
NOTE:
For details, refer to the regulations in your own country.
Before performing aiming adjustment, check the following.
• Adjust the tire pressure to the specification.
• Fill with fuel, engine coolant and each oil.
• Maintain the unloaded vehicle condition. (Remove luggage from the passenger compartment and the lug-
gage room.)
NOTE:
Do not remove the temporary tire, jack and on-vehicle tool.
• Wipe out dirt on the headlamp.
CAUTION:
Never use organic solvent (thinner, gasoline etc.)
• Ride alone on the driver seat.
AIMING ADJUSTMENT SCREW
• Turn the aiming adjusting screw for adjustment.
• For the position and direction of the adjusting screw, refer to the
figure.
NOTE:
A screwdriver or hexagonal wrench [6 mm (0.24 in)] can be used
for adjustment.
Aiming Adjustment Procedure
INFOID:0000000006451754
1.
Place the screen.
NOTE:
• Stop the vehicle facing the wall.
• Place the board on a plain road vertically.
2.
Face the vehicle with the screen. Maintain 10 m (32.8 ft) between the front fog lamp center and the
screen.
3.
Start the engine. Illuminate the front fog lamp.
CAUTION:
Never cover the lens surface with a tape etc. The lens is made of resin.
NOTE:
Shut off the headlamp light with the board to prevent from illuminating the adjustment screen.
4.
Adjust the cutoff line height (A) with the aiming adjustment screw so that the distance (X) between the hor-
izontal center line of front fog lamp (H) and (A) becomes 200 mm (7.87 in).
Front fog lamp light distribution on the screen
A: DOWN
B: UP
JMLIA1249ZZ
A
: Cutoff line
B
: High illuminance area
H
: Horizontal center line of front fog lamp
V
: Vertical center line of front fog lamp
X
: Cutoff line height
JPLIA0008ZZ
HEADLAMP
EXL-89
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
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REMOVAL AND INSTALLATION
HEADLAMP
Exploded View
INFOID:0000000006466834
REMOVAL
DISASSEMBLY
Removal and Installation
INFOID:0000000006466835
CAUTION:
1.
Headlamp assembly
2.
EPT sealer [2.8 mm (0.110 in)]
: Do not reuse
: N·m (kg-m, in-lb)
JMLIA1234ZZ
1.
Back cover
2.
Halogen bulb
3.
Headlamp housing assembly
4.
Retaining spring
5.
EPT sealer [2.8 mm (0.110 in)]
: Do not reuse
JMLIA1235ZZ
EXL-90
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
HEADLAMP
Disconnect the battery negative terminal or the fuse.
REMOVAL
1.
Remove front bumper fascia. Refer to
EXT-13, "Removal and Installation"
.
2.
Remove headlamp mounting bolts.
3.
Pull out the headlamp assembly forward the vehicle, and then disconnect the connector before removing
the headlamp assembly.
INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
After installation, perform aiming adjustment. Refer to
Replacement
INFOID:0000000006466836
CAUTION:
• Disconnect the battery negative terminal or remove the fuse.
• After installing the bulb, install the resin cap and the bulb socket securely for watertightness.
• Never touch the glass of bulb directly by hand. Keep grease and other oily matters away from it.
• Never touch bulb by hand while it is lit or right after being turned off.
• Never leave bulb out of lamp reflector for a long time because dust, moisture smoke, etc. may affect
the performance of lamp. When replacing bulb, be sure to replace it with new one.
HEADLAMP BULB
1.
Disconnect headlamp bulb connector.
2.
Remove back cover.
3.
Remove retaining spring lock, and then remove bulb from the headlamp housing assembly.
Disassembly and Assembly
INFOID:0000000006466837
DISASSEMBLY
1.
Remove back cover.
2.
Remove retaining spring lock, and then remove bulb from the headlamp housing assembly.
ASSEMBLY
Note the following item, and then assemble in the reverse order of disassembly.
CAUTION:
After installing the bulb, install the resin cap and the bulb socket securely for watertightness.
FRONT COMBINATION LAMP
EXL-91
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
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FRONT COMBINATION LAMP
Exploded View
INFOID:0000000006466838
REMOVAL
DISASSEMBLY
Removal and Installation
INFOID:0000000006466839
CAUTION:
Disconnect the battery negative terminal or remove the fuse.
REMOVAL
1.
Remove front bumper fascia. Refer to
EXT-13, "Removal and Installation"
.
1.
Front combination lamp
: N·m (kg-m, in-lb)
JMLIA1236ZZ
1.
Parking lamp bulb
2.
Parking lamp bulb socket
3.
Front turn signal lamp bulb socket
4.
Front turn signal lamp bulb
5.
Front combination lamp housing
JMLIA1237ZZ
EXL-92
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
FRONT COMBINATION LAMP
2.
Remove front combination lamp mounting bolts and nut.
3.
Pull out front combination lamp assembly forward the vehicle, and then disconnect the connector before
removing the headlamp assembly.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
Interference of front combination lamp lens with front fender may cause intrusion of water into front
combination lamp or rusting of fender due to damage of painted surface. Be careful to operate without
allowing parts to interfere with each other.
Replacement
INFOID:0000000006466840
CAUTION:
• Disconnect the battery negative terminal or remove the fuse.
• After installing the bulb, install the resin cap and the bulb socket securely for watertightness.
• Never touch the glass of bulb directly by hand. Keep grease and other oily matters away from it.
• Never touch bulb by hand while it is lit or right after being turned off.
• Never leave bulb out of lamp reflector for a long time because dust, moisture smoke, etc. may affect
the performance of lamp. When replacing bulb, be sure to replace it with new one.
PARKING LAMP BULB
1.
Rotate the parking lamp bulb socket counterclockwise and unlock it.
2.
Remove parking lamp bulb from the bulb socket.
FRONT TURN SIGNAL LAMP BULB
1.
Rotate the front turn signal lamp bulb socket counterclockwise and unlock it.
2.
Remove front turn signal lamp bulb from the front turn signal lamp bulb socket.
Disassembly and Assembly
INFOID:0000000006466841
DISASSEMBLY
1.
Rotate the parking lamp bulb socket counterclockwise and unlock it.
2.
Remove parking lamp bulb from the bulb socket.
3.
Rotate the front turn signal lamp bulb socket counterclockwise and unlock it.
4.
Remove front turn signal lamp bulb from the front turn signal lamp bulb socket.
ASSEMBLY
Note the following item and then, install in the reverse order of removal.
CAUTION:
After installing the bulb, install the resin cap and the bulb socket securely for watertightness.
FRONT FOG LAMP
EXL-93
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
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FRONT FOG LAMP
Exploded View
INFOID:0000000006483048
Removal and Installation
INFOID:0000000006483049
CAUTION:
Disconnect the battery negative terminal or remove the fuse.
REMOVAL
1.
Remove front fender protector. Keep the service area. Refer to
EXT-22, "Removal and Installation"
2.
Disconnect front fog lamp harness connector.
3.
Remove front fog lamp bracket.
4.
Remove front fog lamp mounting bolt, and then remove front fog lamp from front fog lamp bracket.
INSTALLATION
Note the following item, and then installation is the reverse order of removal.
NOTE:
After installation, perform aiming adjustment. Refer to
Replacement
INFOID:0000000006483050
CAUTION:
• Disconnect the battery negative terminal or remove the fuse.
• Never touch the glass of bulb directly by hand. Keep grease and other oily matters awy from it.
• Never touch bulb by hand while it is lit or right after being turned off.
• Never leave bulb out of lamp reflector for a long time because dust, moisture smoke, etc. may affect
the performance of lamp. When replacing bulb, be sure to replace it with new one.
FRONT FOG LAMP BULB
1.
Remove fender protector. Keep the service area. Refer to
EXT-22, "Removal and Installation"
.
1.
Front fog lamp assembly
2.
Metal clip
3.
Front fog lamp bulb
4.
Front fog lamp bracket
5.
U nut
6.
Front bumper fascia lower
: Pawl
: N·m (kg-m, in-lb)
JMLIA1240GB
EXL-94
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
FRONT FOG LAMP
2.
Remove front fog lamp bulb connector (1).
3.
Rotate the bulb (2) counterclockwise and unlock it.
JPLIA0345ZZ
LIGHT & RAIN SENSOR
EXL-95
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
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LIGHT & RAIN SENSOR
Exploded View
INFOID:0000000006658845
CAUTION:
When the light & rain sensor is removed from windshield, the light & rain sensor cannot be re-used.
REMOVAL
Removal and Installation
INFOID:0000000006658846
REMOVAL
1.
Remove inside mirror assembly. Refer to
MIR-41, "Removal and Installation"
2.
Disconnect light & rain sensor connector.
3.
Disengage both sides of metal spring clips, and remove the light & rain sensor from the windshield.
INSTALLATION
Note the following items, and the install in the reverse order of removal.
CAUTION:
• Surface of windshield should be cleaned.
• Never touch gel/adhesive of new part.
• Lock the metal spring clips and install the light & rain sensor securely.
1.
Light & rain sensor bracket
2.
Mirror base
3.
Light & rain sensor
4.
Inside mirror assembly
: Pawl
: Do not reuse
JMLIA1389ZZ
EXL-96
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
LIGHTING & TURN SIGNAL SWITCH
LIGHTING & TURN SIGNAL SWITCH
Removal and Installation
INFOID:0000000006466844
REMOVAL
Remove light & turn signal switch. Refer to
BCS-94, "Removal and Installation"
INSTALLATION
Install in the reverse order of removal.
HAZARD SWITCH
EXL-97
< REMOVAL AND INSTALLATION >
[HALOGEN TYPE]
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HAZARD SWITCH
Exploded View
INFOID:0000000006466845
Removal and Installation
INFOID:0000000006466846
REMOVAL
1.
Remove Audio unit. Refer to
AV-38, "Removal and Installation"
.
2.
Disengage fixing pawls, and then remove hazard switch from instrument panel inside to outside.
INSTALLATION
Install in the reverse order of removal.
1.
Instrument panel assembly
2.
Hazard switch
: Pawl
JMLIA1246ZZ
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