Juke F15 (2012 year). Service Repair Manual — part 145
ECM
EC-529
< ECU DIAGNOSIS INFORMATION >
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MISFIRE
A1H
Multiple Cylinder Misfires
P0301
80H
24H
Misfiring counter at 1000 revolution of
the first cylinder
P0302
81H
24H
Misfiring counter at 1000 revolution of
the second cylinder
P0303
82H
24H
Misfiring counter at 1000 revolution of
the third cylinder
P0304
83H
24H
Misfiring counter at 1000 revolution of
the fourth cylinder
P0305
84H
24H
Misfiring counter at 1000 revolution of
the fifth cylinder
P0306
85H
24H
Misfiring counter at 1000 revolution of
the sixth cylinder
P0307
86H
24H
Misfiring counter at 1000 revolution of
the seventh cylinder
P0308
87H
24H
Misfiring counter at 1000 revolution of
the eighth cylinder
P0300
88H
24H
Misfiring counter at 1000 revolution of
the multiple cylinders
P0301
89H
24H
Misfiring counter at 200 revolution of the
first cylinder
P0302
8AH
24H
Misfiring counter at 200 revolution of the
second cylinder
P0303
8BH
24H
Misfiring counter at 200 revolution of the
third cylinder
P0304
8CH
24H
Misfiring counter at 200 revolution of the
fourth cylinder
P0305
8DH
24H
Misfiring counter at 200 revolution of the
fifth cylinder
P0306
8EH
24H
Misfiring counter at 200 revolution of the
sixth cylinder
P0307
8FH
24H
Misfiring counter at 200 revolution of the
seventh cylinder
P0308
90H
24H
Misfiring counter at 200 revolution of the
eighth cylinder
P0300
91H
24H
Misfiring counter at 1000 revolution of
the single cylinder
P0300
92H
24H
Misfiring counter at 200 revolution of the
single cylinder
P0300
93H
24H
Misfiring counter at 200 revolution of the
multiple cylinders
Item
OBD-
MID
Self-diagnostic test item
DTC
Test value and Test
limit
(GST display)
Description
TID
Unit and
Scaling
ID
EC-530
< ECU DIAGNOSIS INFORMATION >
[HR16DE]
ECM
MISFIRE
A2H
No. 1 Cylinder Misfire
P0301
0BH
24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0301
0CH
24H
Misfire counts for last/current driving cy-
cles
A3H
No. 2 Cylinder Misfire
P0302
0BH
24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0302
0CH
24H
Misfire counts for last/current driving cy-
cles
A4H
No. 3 Cylinder Misfire
P0303
0BH
24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0303
0CH
24H
Misfire counts for last/current driving cy-
cles
A5H
No. 4 Cylinder Misfire
P0304
0BH
24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0304
0CH
24H
Misfire counts for last/current driving cy-
cles
A6H
No. 5 Cylinder Misfire
P0305
0BH
24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0305
0CH
24H
Misfire counts for last/current driving cy-
cles
A7H
No. 6 Cylinder Misfire
P0306
0BH
24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0306
0CH
24H
Misfire counts for last/current driving cy-
cles
A8H
No. 7 Cylinder Misfire
P0307
0BH
24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0307
0CH
24H
Misfire counts for last/current driving cy-
cles
A9H
No. 8 Cylinder Misfire
P0308
0BH
24H
EWMA (Exponential Weighted Moving
Average) misfire counts for last 10 driv-
ing cycles
P0308
0CH
24H
Misfire counts for last/current driving cy-
cles
Item
OBD-
MID
Self-diagnostic test item
DTC
Test value and Test
limit
(GST display)
Description
TID
Unit and
Scaling
ID
ENGINE CONTROL SYSTEM
EC-531
< WIRING DIAGRAM >
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WIRING DIAGRAM
ENGINE CONTROL SYSTEM
Wiring Diagram
INFOID:0000000006496247
For connector terminal arrangements, harness layouts, and alphabets in a
(option abbreviation; if not
described in wiring diagram), refer to
GI-12, "Connector Information/Explanation of Option Abbreviation"
JCBWA1706GB
EC-532
< WIRING DIAGRAM >
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ENGINE CONTROL SYSTEM
JCBWA1707GB
ENGINE CONTROL SYSTEM
EC-533
< WIRING DIAGRAM >
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JCBWA1708GB
EC-534
< WIRING DIAGRAM >
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ENGINE CONTROL SYSTEM
JCBWA1709GB
ENGINE CONTROL SYSTEM
EC-535
< WIRING DIAGRAM >
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JCBWA1710GB
EC-536
< WIRING DIAGRAM >
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ENGINE CONTROL SYSTEM
JCBWA1711GB
DIAGNOSIS AND REPAIR WORKFLOW
EC-537
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
INFOID:0000000006496249
OVERALL SEQUENCE
DETAILED FLOW
JMBIA0078GB
EC-538
< BASIC INSPECTION >
[HR16DE]
DIAGNOSIS AND REPAIR WORKFLOW
1.
GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the “Diagnostic Work Sheet”. (Refer to
>> GO TO 2.
2.
CHECK DTC
1.
Check DTC.
2.
Perform the following procedure if DTC is displayed.
-
Record DTC and freeze frame data. (Print them out with CONSULT-III or GST.)
-
Erase DTC.
-
Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to
3.
Check related service bulletins for information.
Is any symptom described and is any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.
CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MI ON).
Also study the normal operation and fail safe related to the symptom. Refer to
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.
CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail safe related to the symptom. Refer to
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.
PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then make sure that DTC is
detected again.
If two or more DTCs are detected, refer to
EC-521, "DTC Inspection Priority Chart"
and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES
>> GO TO 10.
NO
>> Check according to
GI-42, "Intermittent Incident"
.
6.
PERFORM BASIC INSPECTION
Perform
Do you have CONSULT-III?
DIAGNOSIS AND REPAIR WORKFLOW
EC-539
< BASIC INSPECTION >
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YES
>> GO TO 7.
NO
>> GO TO 9.
7.
PERFORM “SPEC” IN DATA MONITOR MODE
With CONSULT-III
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL” and “A/F ALPHA-B1” are within the SP value in “SPEC”
of “DATA MONITOR” mode with CONSULT-III. Refer to
EC-558, "Component Function Check"
.
Is the measurement value within the SP value?
YES
>> GO TO 9.
NO
>> GO TO 8.
8.
DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to
.
Is malfunctioning part detected?
YES
>> GO TO 11.
NO
>> GO TO 9.
9.
DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE
Detect malfunctioning system according to
based on the confirmed symptom in
step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
10.
DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system.
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to
.
Is malfunctioning part detected?
YES
>> GO TO 11.
NO
>> Monitor input data from related sensors or check the voltage of related ECM terminals using CON-
SULT-III. Refer to
.
11.
REPAIR OR REPLACE THE MALFUNCTIONING PART
1.
Repair or replace the malfunctioning part.
2.
Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3.
Check DTC. If DTC is displayed, erase it.
>> GO TO 12.
12.
FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO
>> Before returning the vehicle to the customer, make sure to erase unnecessary DTC in ECM. If the
completion of SRT is needed, drive vehicle under the specific “DRIVING PATTERN” in
Diagnostic Work Sheet
INFOID:0000000006496250
DESCRIPTION
EC-540
< BASIC INSPECTION >
[HR16DE]
DIAGNOSIS AND REPAIR WORKFLOW
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.
WORKSHEET SAMPLE
SEF907L
MTBL0017
ADDITIONAL SERVICE WHEN REPLACING ECM
EC-541
< BASIC INSPECTION >
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ADDITIONAL SERVICE WHEN REPLACING ECM
Description
INFOID:0000000006496251
When replacing ECM, this procedure must be performed.
Work Procedure
INFOID:0000000006496252
1.
PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
Refer to
SEC-50, "BCM : Special Repair Requirement"
(With intelligent key system),
(Without intelligent key system).
>> GO TO 2.
2.
PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
>> GO TO 3.
3.
PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
>> GO TO 4.
4.
PERFORM IDLE AIR VOLUME LEARNING
>> END
EC-542
< BASIC INSPECTION >
[HR16DE]
ACCELERATOR PEDAL RELEASED POSITION LEARNING
ACCELERATOR PEDAL RELEASED POSITION LEARNING
Description
INFOID:0000000006496253
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time harness connector of accelerator pedal position sensor or ECM is disconnected.
Work Procedure
INFOID:0000000006496254
1.
START
1.
Make sure that accelerator pedal is fully released.
2.
Turn ignition switch ON and wait at least 2 seconds.
3.
Turn ignition switch OFF and wait at least 10 seconds.
4.
Turn ignition switch ON and wait at least 2 seconds.
5.
Turn ignition switch OFF and wait at least 10 seconds.
>> END
THROTTLE VALVE CLOSED POSITION LEARNING
EC-543
< BASIC INSPECTION >
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THROTTLE VALVE CLOSED POSITION LEARNING
Description
INFOID:0000000006496255
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle
valve by monitoring the throttle position sensor output signal. It must be performed each time harness connec-
tor of electric throttle control actuator or ECM is disconnected.
Work Procedure
INFOID:0000000006496256
1.
START
1.
Make sure that accelerator pedal is fully released.
2.
Turn ignition switch ON.
3.
Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
>> END
EC-544
< BASIC INSPECTION >
[HR16DE]
IDLE AIR VOLUME LEARNING
IDLE AIR VOLUME LEARNING
Description
INFOID:0000000006496257
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps each engine idle speed
within the specific range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
Work Procedure
INFOID:0000000006496258
1.
PRECONDITIONING
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 100
°
C (158 - 212
°
F)
• Selector lever: P or N (CVT), Neutral (M/T)
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
- For vehicles equipped with daytime light systems, perform one of the following procedures before
starting engine not to illuminate headlamps.
• Apply parking brake
• Set lighting switch to the 1st position
• Steering wheel: Neutral (Straight-ahead position) position
• Vehicle speed: Stopped
• Transmission: Warmed-up
- CVT models
• With CONSULT-III: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “TRANSMISSION”
system indicates less than 0.9 V.
• Without CONSULT-III: Drive vehicle for 10 minutes.
- M/T models
• Drive vehicle for 10 minutes.
Do you have CONSULT-III?
YES
>> GO TO 2.
NO
>> GO TO 3.
2.
IDLE AIR VOLUME LEARNING
With CONSULT-III
1.
Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to
2.
Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to
.
3.
Start engine and warm it up to normal operating temperature.
4.
Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode with CONSULT-III.
5.
Touch “START” and wait 20 seconds.
Is “CMPLT” displayed on CONSULT-III screen?
YES
>> GO TO 4.
NO
>> GO TO 5.
3.
IDLE AIR VOLUME LEARNING
Without CONSULT-III
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1.
Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to
2.
Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to
.
3.
Start engine and warm it up to normal operating temperature.
4.
Turn ignition switch OFF and wait at least 10 seconds.
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