Juke F15 (2012 year). Service Repair Manual — part 146

IDLE AIR VOLUME LEARNING

EC-545

< BASIC INSPECTION >

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5.

Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.

6.

Repeat the following procedure quickly five times within 5 seconds.

-

Fully depress the accelerator pedal.

-

Fully release the accelerator pedal.

7.

Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.

8.

Fully release the accelerator pedal within 3 seconds after the MI turned ON.

9.

Start engine and let it idle.

10. Wait 20 seconds.

>> GO TO 4.

4.

CHECK IDLE SPEED AND IGNITION TIMING

Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
For specification, refer to

EC-807, "Idle Speed"

and

EC-807, "Ignition Timing"

.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> GO TO 5.

5.

DETECT MALFUNCTIONING PART

Check the following
• Check that throttle valve is fully closed.
• Check PCV valve operation.
• Check that downstream of throttle valve is free from air leakage.

Is the inspection result normal?

YES

>> GO TO 6.

NO

>> Repair or replace malfunctioning part.

6.

DETECT MALFUNCTIONING PART

Engine component parts and their installation condition are questionable. Check and eliminate the cause of
the incident.
It is useful to perform “TROUBLE DIAGNOSIS - SPECIFICATION VALUE”. Refer to

EC-558, "Description"

.

If any of the following conditions occur after the engine has started, eliminate the cause of the incident and
perform Idle Air Volume Learning all over again:
• Engine stalls.
• Erroneous idle.

>> INSPECTION END

PBIB0665E

EC-546

< BASIC INSPECTION >

[HR16DE]

MIXTURE RATIO SELF-LEARNING VALUE CLEAR

MIXTURE RATIO SELF-LEARNING VALUE CLEAR

Description

INFOID:0000000006496259

This describes how to erase the mixture ratio self-learning value. For the actual procedure, follow the instruc-
tions in “Diagnosis Procedure”.

Work Procedure

INFOID:0000000006496260

1.

START

With CONSULT-III

1.

Start engine and warm it up to normal operating temperature.

2.

Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.

3.

Clear mixture ratio self-learning value by touching “CLEAR”.

With GST

1.

Start engine and warm it up to normal operating temperature.

2.

Turn ignition switch OFF.

3.

Disconnect mass air flow sensor harness connector.

4.

Restart engine and let it idle for at least 5 seconds.

5.

Stop engine and reconnect mass air flow sensor harness connector.

6.

Select Service $03 with GST. Make sure DTC P0102 is detected.

7.

Select Service $04 with GST to erase the DTC P0102.

>> END

BASIC INSPECTION

EC-547

< BASIC INSPECTION >

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BASIC INSPECTION

Work Procedure

INFOID:0000000006496261

1.

INSPECTION START

1.

Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.

2.

Open engine hood and check the following:

-

Harness connectors for improper connections

-

Wiring harness for improper connections, pinches and cut

-

Vacuum hoses for splits, kinks and improper connections

-

Hoses and ducts for leaks

-

Air cleaner clogging

-

Gasket

3.

Confirm that electrical or mechanical loads are not applied.

-

Headlamp switch is OFF.

-

Air conditioner switch is OFF.

-

Rear window defogger switch is OFF.

-

Steering wheel is in the straight-ahead position, etc.

4.

Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.

5.

Run engine at about 2,000 rpm for about 2 minutes under no
load.

6.

Make sure that no DTC is displayed with CONSULT-III or GST.

Is any DTC detected?

YES

>> GO TO 2.

NO

>> GO TO 3.

2.

REPAIR OR REPLACE

Repair or replace components as necessary according to corresponding Diagnostic Procedure.

>> GO TO 3

3.

CHECK TARGET IDLE SPEED

1.

Run engine at about 2,000 rpm for about 2 minutes under no load.

SEF983U

SEF976U

SEF977U

EC-548

< BASIC INSPECTION >

[HR16DE]

BASIC INSPECTION

2.

Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.

3.

Check idle speed.
For procedure, refer to

EC-801, "Inspection"

.

For specification, refer to

EC-807, "Idle Speed"

.

Is the inspection result normal?

YES

>> GO TO 10.

NO

>> GO TO 4.

4.

PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING

1.

Stop engine.

2.

Perform

EC-542, "Work Procedure"

.

>> GO TO 5.

5.

PERFORM THROTTLE VALVE CLOSED POSITION LEARNING

Perform

EC-543, "Work Procedure"

.

>> GO TO 6.

6.

PERFORM IDLE AIR VOLUME LEARNING

Perform

EC-544, "Work Procedure"

.

Is Idle Air Volume Learning carried out successfully?

YES

>> GO TO 7.

NO

>> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.

7.

CHECK TARGET IDLE SPEED AGAIN

1.

Start engine and warm it up to normal operating temperature.

2.

Check idle speed.
For procedure, refer to

EC-801, "Inspection"

.

For specification, refer to

EC-807, "Idle Speed"

.

Is the inspection result normal?

YES

>> GO TO 10.

NO

>> GO TO 8.

8.

DETECT MALFUNCTIONING PART

Check the Following.
• Check camshaft position sensor (PHASE) and circuit. Refer to

EC-660, "DTC Logic"

.

• Check crankshaft position sensor (POS) and circuit. Refer to

EC-656, "DTC Logic"

.

Is the inspection result normal?

YES

>> GO TO 9.

NO

>> Repair or replace. Then GO TO 4.

9.

CHECK ECM FUNCTION

1.

Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)

2.

Perform initialization and registration of all NATS ignition key IDs. Refer to

SEC-50, "BCM : Special Repair

Requirement"

(With intelligent key system),

SEC-190, "BCM : Work Procedure"

(Without intelligent key

system).

>> GO TO 4.

10.

CHECK IGNITION TIMING

1.

Run engine at idle.

PBIA8513J

BASIC INSPECTION

EC-549

< BASIC INSPECTION >

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2.

Check ignition timing with a timing light.
For procedure, refer to

EC-802, "Inspection"

.

For specification, refer to

EC-807, "Ignition Timing"

.

-

Timing indicator (1)

Is the inspection result normal?

YES

>> GO TO 19.

NO

>> GO TO 11.

11.

PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING

1.

Stop engine.

2.

Perform

EC-542, "Work Procedure"

.

>> GO TO 12.

12.

PERFORM THROTTLE VALVE CLOSED POSITION LEARNING

Perform

EC-543, "Work Procedure"

.

>> GO TO 13.

13.

PERFORM IDLE AIR VOLUME LEARNING

Perform

EC-544, "Work Procedure"

.

Is idle air volume learning carried out successfully?

YES

>> GO TO 14.

NO

>> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.

14.

CHECK TARGET IDLE SPEED AGAIN

1.

Start engine and warm it up to normal operating temperature.

2.

Check idle speed.
For procedure, refer to

EC-801, "Inspection"

.

For specification, refer to

EC-807, "Idle Speed"

.

Is the inspection result normal?

YES

>> GO TO 15.

NO

>> GO TO 17.

15.

CHECK IGNITION TIMING AGAIN

1.

Run engine at idle.

2.

Check ignition timing with a timing light.
For procedure, refer to

EC-802, "Inspection"

.

For specification, refer to

EC-807, "Ignition Timing"

.

-

Timing indicator (1)

Is the inspection result normal?

YES

>> GO TO 19.

NO

>> GO TO 16.

16.

CHECK TIMING CHAIN INSTALLATION

Check timing chain installation. Refer to

EM-181, "Exploded View"

.

Is the inspection result normal?

YES

>> GO TO 17.

NO

>> Repair the timing chain installation. Then GO TO 4.

MBIB1331E

MBIB1331E

EC-550

< BASIC INSPECTION >

[HR16DE]

BASIC INSPECTION

17.

DETECT MALFUNCTIONING PART

Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to

EC-660, "DTC Logic"

.

• Check crankshaft position sensor (POS) and circuit. Refer to

EC-656, "DTC Logic"

.

Is the inspection result normal?

YES

>> GO TO 18.

NO

>> Repair or replace. Then GO TO 4.

18.

CHECK ECM FUNCTION

1.

Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)

2.

Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to

SEC-50,

"BCM : Special Repair Requirement"

(With intelligent key system),

SEC-190, "BCM : Work Procedure"

(Without intelligent key system).

>> GO TO 4.

19.

INSPECTION END

If ECM is replaced during this BASIC INSPECTION procedure, perform

EC-541, "Work Procedure"

.

>> INSPECTION END

FUEL PRESSURE CHECK

EC-551

< BASIC INSPECTION >

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FUEL PRESSURE CHECK

Work Procedure

INFOID:0000000006496263

FUEL PRESSURE RELEASE

1.

FUEL PRESSURE RELEASE

With CONSULT-III

1.

Turn ignition switch ON.

2.

Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.

3.

Start engine.

4.

After engine stalls, crank it two or three times to release all fuel pressure.

5.

Turn ignition switch OFF.

Without CONSULT-III

1.

Remove fuel pump fuse located in IPDM E/R.

2.

Start engine.

3.

After engine stalls, crank it two or three times to release all fuel pressure.

4.

Turn ignition switch OFF.

5.

Reinstall fuel pump fuse after servicing fuel system.

>> INSPECTION END

FUEL PRESSURE CHECK

1.

FUEL PRESSURE CHECK

CAUTION:

• Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
• The fuel hose connection method used when taking fuel pressure check must not be used for other

purposes.

• Be careful not to scratch or put debris around connection area when servicing, so that the quick

connector maintains seal ability with O-rings inside.

• Do not perform fuel pressure check with electrical systems operating (i.e. lights, rear defogger, A/C,

etc.) Fuel pressure gauge may indicate false readings due to varying engine load and changes in
manifold vacuum.

NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because F15 models do not have fuel return system.
1.

Release fuel pressure to zero.

2.

Prepare fuel hose for fuel pressure check (B) and fuel tube
adapter [SST (KV10118400) or (KV10120000)] (D), then con-
nect fuel pressure gauge (A).

CAUTION:

• Use suitable fuel hose for fuel pressure check (genuine

NISSAN fuel hose without quick connector).

• To avoid unnecessary force or tension to hose, use mod-

erately long fuel hose for fuel pressure check.

• Do not use the fuel hose for checking fuel pressure with damage or cracks on it.
• Use Pressure Gauge to check fuel pressure.

3.

Remove fuel hose.

CAUTION:

Do not twist or kink fuel hose because it is plastic hose.

To quick connector

To fuel tube (engine side)

C

: Hose clamp

PBIB2982E

EC-552

< BASIC INSPECTION >

[HR16DE]

FUEL PRESSURE CHECK

4.

Connect fuel hose for fuel pressure check (1) to fuel tube
(engine side) with clamp (2) as shown in the figure.

CAUTION:

• Wipe off oil or dirt from hose insertion part using cloth

moistened with gasoline.

• Apply proper amount of gasoline between top of the fuel

tube (3) and No.1 spool (4).

• Insert fuel hose for fuel pressure check until it touches

the No.1 spool on fuel tube.

• Use NISSAN genuine hose clamp (part number: 16439

N4710 or 16439 40U00).

• When reconnecting fuel line, always use new clamps.
• Use a torque driver to tighten clamps.
• Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in).

• Make sure that clamp screw does not contact adjacent parts.

5.

Connect fuel tube adapter to quick connector (1).

6.

After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.

7.

Turn ignition switch ON and check for fuel leakage.

8.

Start engine and check for fuel leakage.

9.

Read the indication of fuel pressure gauge.

CAUTION:

• Do not perform fuel pressure check with system operat-

ing. Fuel pressure gauge may indicate false readings.

• During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.

Is the inspection result normal?

YES

>> INSPECTION END

NO

>> GO TO 2.

2.

CHECK FUEL HOSE AND FUEL TUBE

If result is unsatisfactory, check fuel hoses and fuel tubes for clogging.

Is the inspection result normal?

YES

>> Replace “fuel filter and fuel pump assembly”.

NO

>> Repair or replace.

5 : No.2 spool

Tightening torque

: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-lb)

A : Fuel pressure gauge

At idling

: Approximately 350 kPa (3.5 bar, 3.57 kg/cm

2

, 51 psi)

PBIB2983E

JSBIA0598ZZ

HOW TO SET SRT CODE

EC-553

< BASIC INSPECTION >

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HOW TO SET SRT CODE

Description

INFOID:0000000006710149

OUTLINE

In order to set all SRTs, the self-diagnoses as in the “SRT ITEM” table must have been performed at least
once. Each diagnosis may require actual driving for a long period of time under various conditions.

SRT ITEM

The table below shows required self-diagnostic items to set the SRT to “CMPLT”.

*: Though displayed on the CONSULT-III screen, “HO2S HTR” is not SRT item.

SRT SERVICE PROCEDURE

If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence, referring to the following flowchart.

SRT item

*

(CONSULT-III indication)

Required self-diagnostic items to set the SRT to “CMPLT”

Corresponding DTC No.

CATALYST

Three way catalyst function

P0420

HO2S

Air fuel ratio (A/F) sensor 1

P0130, P0133

Heated oxygen sensor 2

P0137

Heated oxygen sensor 2

P0138

Heated oxygen sensor 2

P0139

EC-554

< BASIC INSPECTION >

[HR16DE]

HOW TO SET SRT CODE

SRT Set Driving Pattern

INFOID:0000000006710150

CAUTION:

JSBIA0399GB

HOW TO SET SRT CODE

EC-555

< BASIC INSPECTION >

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Always drive the vehicle in safe manner according to traffic conditions and obey all traffic laws.

NOTE:
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator peda-
land keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving

habits, etc.

JSBIA0168GB

EC-556

< BASIC INSPECTION >

[HR16DE]

HOW TO SET SRT CODE

Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the short-
est.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within
zone A.

*: Normal conditions refer to the following:
• Sea level
• Flat road
• Ambient air temperature: 20 - 30

°

C (68 - 86

°

F)

• Diagnosis is performed as quickly as possible under normal conditions.

Under different conditions [For example: ambient air temperature other than 20 - 30

°

C (68 - 86

°

F)], diagno-

sis may also be performed.

Work Procedure

INFOID:0000000006710151

1.

CHECK DTC

Check DTC.

Is any DTC detected?

YES

>> Repair malfunction(s) and erase DTC. Refer to

EC-522, "DTC Index"

.

NO

>> GO TO 2.

2.

CHECK SRT STATUS

WITH CONSULT-III

Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT-III.

WITHOUT CONSULT-III

Perform “SRT status” mode with

EC-497, "On Board Diagnosis Function"

.

WITH GST

Select Service $01 with GST.
Is SRT code(s) set?

YES

>> END

NO-1

>> With CONSULT-III: GO TO 3.

NO-2

>> Without CONSULT-III: GO TO 4.

3.

DTC CONFIRMATION PROCEDURE

1.

Select “SRT WORK SUPPORT” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT-
III.

2.

For SRT(s) that is not set, perform the corresponding “DTC CONFIRMATION PROCEDURE” according to
the “Performance Priority” in the “SRT ITEM” table. Refer to

EC-496, "DIAGNOSIS DESCRIPTION : Sys-

tem Readiness Test (SRT) Code"

.

3.

Check DTC.

Is any DTC detected?

YES

>> Repair malfunction(s) and erase DTC. Refer to

EC-522, "DTC Index"

.

NO

>> GO TO 7.

4.

PERFORM ROAD TEST

• Check the “Performance Priority” in the “SRT ITEM” table. Refer to

EC-496, "DIAGNOSIS DESCRIPTION :

System Readiness Test (SRT) Code"

.

• Perform the most efficient SRT set driving pattern to set the SRT properly. Refer to

EC-554, "SRT Set Driv-

ing Pattern"

.

In order to set all SRTs, the SRT set driving pattern must be performed at least once.

>> GO TO 5.

5.

PATTERN 1

1.

Check the vehicle condition;

-

Engine coolant temperature is

10 to 35

°

C (14 to 95

°

F).

-

Fuel tank temperature is more than 0

°

C (32

°

F).

2.

Start the engine.

3.

Keep engine idling until the engine coolant temperature is greater than 70

°

C (158

°

F)

HOW TO SET SRT CODE

EC-557

< BASIC INSPECTION >

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NOTE:
ECM terminal voltage is follows;
• Engine coolant temperature
-

10 to 35

°

C (14 to 95

°

F): 3.0 - 4.3 V

- 70

°

(158

°

F): Less than 1.4 V

• Fuel tank temperature: Less than 4.1 V
Refer to

EC-508, "Reference Value"

.

>> GO TO 6.

6.

PATTERN 2

1.

Drive the vehicle. And depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then
release the accelerator pedal and keep it released for more than 10 seconds.

2.

Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again

NOTE:
• Checking the vehicle speed with GST is advised.
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.

In this case, the time required for diagnosis may be extended.

>> GO TO 7.

7.

CHECK SRT STATUS

WITH CONSULT-III

Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT-III.

WITHOUT CONSULT-III

Perform “SRT status” mode with

EC-497, "On Board Diagnosis Function"

.

WITH GST

Select Service $01 with GST.

Is SRT(s) set?

YES

>> END

NO

>> Call TECH LINE or take appropriate action.

EC-558

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

TROUBLE DIAGNOSIS - SPECIFICATION VALUE

DTC/CIRCUIT DIAGNOSIS

TROUBLE DIAGNOSIS - SPECIFICATION VALUE

Description

INFOID:0000000006496264

The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT-III during normal operation of the Engine Control System. When the value in “SPEC”
of “DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the
value in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have
one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MI.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-

tion)

• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)

Component Function Check

INFOID:0000000006496265

1.

START

Make sure that all of the following conditions are satisfied.
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm

2

, 14.25 - 15.12 psi)

• Atmospheric temperature: 20 - 30

°

C (68 - 86

°

F)

• Engine coolant temperature: 75 - 95

°

C (167 - 203

°

F)

• Transmission: Warmed-up
- CVT models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID

TEMP SE” (CVT fluid temperature sensor signal) indicates more than 60

°

C (140

°

F).

- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight

ahead.

• Engine speed: Idle

>> GO TO 2.

2.

PERFORM “SPEC” OF “DATA MONITOR” MODE

With CONSULT-III

NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1.

Perform

EC-547, "Work Procedure"

.

2.

Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT-III.

3.

Make sure that monitor items are within the SP value.

Is the inspection result normal?

YES

>> END

NO

>> Go to

EC-559, "Diagnosis Procedure"

.

TROUBLE DIAGNOSIS - SPECIFICATION VALUE

EC-559

< DTC/CIRCUIT DIAGNOSIS >

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Diagnosis Procedure

INFOID:0000000006496266

OVERALL SEQUENCE

PBIB2318E

EC-560

< DTC/CIRCUIT DIAGNOSIS >

[HR16DE]

TROUBLE DIAGNOSIS - SPECIFICATION VALUE

DETAILED PROCEDURE

1.

CHECK “A/F ALPHA-B1”

With CONSULT-III

1.

Start engine.

2.

Confirm that the testing conditions are met. Refer to

EC-558, "Component Function Check"

.

3.

Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.

PBIB3213E

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Текст

Политика конфиденциальности