Juke F15 (2012 year). Service Repair Manual — part 92
DLK-464
< REMOVAL AND INSTALLATION >
[TYPE 3]
BACK DOOR
9.
Remove grommet (2), and then pull out harness and washer
tube from roof panel (1).
10. Support back door with the proper material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the back door open when removing the
back door stay.
11. Remove back door stay (back door side). Refer to
DLK-467, "BACK DOOR STAY : Removal and Installa-
12. Remove back door hinge mounting nuts on back door and remove back door assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Check back door hinge rotating part for poor lubrication. If necessary, apply body grease.
• After installation, check back door open/close, lock/unlock operation.
• After installation, perform the fitting adjustment. Refer to
DLK-465, "BACK DOOR ASSEMBLY :
JMKIA5658ZZ
BACK DOOR
DLK-465
< REMOVAL AND INSTALLATION >
[TYPE 3]
C
D
E
F
G
H
I
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L
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A
B
DLK
N
O
P
BACK DOOR ASSEMBLY : Adjustment
INFOID:0000000006600599
Check the clearance and the surface height between back door and each part by seeing and touching.
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.
Unit: mm (in)
1.
Back door assembly
2.
Bumper rubber (upper)
3.
Bumper rubber (lower)
4.
Back door hinge
5.
Back door striker
6.
TORX bolt
7.
Roof panel
8.
Rear combination lamp
9.
Back door glass
10. Rear bumper fascia
: Do not reuse
: N·m (kg-m, ft-lb)
: Body grease
JMKIA5660GB
Portion
Standard
Difference
(LH/RH, MAX)
Roof panel – Back
door
A – A
D
Clearance
5.0 – 7.0 (0.197 – 0.276)
—
E
Surface height
0.9 – 2.9 (0.035 – 0.114)
—
DLK-466
< REMOVAL AND INSTALLATION >
[TYPE 3]
BACK DOOR
FITTING ADJUSTMENT PROCEDURE
1.
Loosen back door striker mounting bolts.
2.
Loosen back door hinge mounting nuts (back door side).
3.
Adjust back door using back door striker and back door hinge to the specified value, as shown in the fol-
lowing table.
4.
After adjustment tighten back door striker mounting bolts and back door hinge mounting nuts (back door
side) to the specified torque.
5.
Screw bumper rubber (upper) into the stopper position (A), and
then loosen by a half turn.
6.
Screw bumper rubber (lower) into the end position of threads.
CAUTION:
After installation, apply touch-up paint (the body color) onto the head of back door hinge mounting
nuts.
BACK DOOR STRIKER ADJUSTMENT
Adjust back door striker so that it becomes parallel with back door lock insertion direction.
BACK DOOR STRIKER
BACK DOOR STRIKER : Removal and Installation
INFOID:0000000006600600
REMOVAL
1.
Remove luggage rear plate. Refer to
INT-30, "LUGGAGE REAR PLATE : Removal and Installation"
2.
Remove TORX bolts, and then remove back door striker.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• After installation, check back door open/close, lock/unlock operation.
• After installation, perform the fitting adjustment. Refer to
DLK-465, "BACK DOOR ASSEMBLY :
BACK DOOR HINGE
BACK DOOR HINGE : Removal and Installation
INFOID:0000000006600601
REMOVAL
1.
Remove back door assembly. Refer to
DLK-462, "BACK DOOR ASSEMBLY : Removal and Installation"
2.
Remove back door hinge mounting nuts (body side), and then remove back door hinge.
INSTALLATION
Rear combination
lamp – Back door
glass
B – B
F
Clearance
2.8 – 7.2 (0.110 – 0.283)
<2.0 (0.079)
Rear bumper fas-
cia – Back door
C – C
G
Clearance
6.0 – 10.0 (0.236 – 0.394)
—
H
Surface height
(-2.5) – (+1.0) [(-0.098) – (+0.039)]
—
Portion
Standard
Difference
(LH/RH, MAX)
JMKIA5843ZZ
BACK DOOR
DLK-467
< REMOVAL AND INSTALLATION >
[TYPE 3]
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
Note the following items, and install in the reverse order of removal.
CAUTION:
• After installation, check back door open/close, lock/unlock operation.
• After installation, perform the fitting adjustment. Refer to
DLK-465, "BACK DOOR ASSEMBLY :
• Check back door hinge rotating part for poor lubrication. If
necessary, apply body grease.
BACK DOOR STAY
BACK DOOR STAY : Removal and Installation
INFOID:0000000006600602
REMOVAL
1.
Remove luggage side upper finisher and rear pillar cap. Refer to
INT-32, "LUGGAGE SIDE UPPER FIN-
ISHER : Removal and Installation"
.
2.
Support the back door with the suitable material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the back door open when removing the
back door stay.
3.
Remove back door stay mounting bolts (body side).
4.
Remove the metal clip (3) located on the connection between
the back door stay (1) and the stud ball (2) (back door side) by
using a flat-bladed screwdriver (A).
CAUTION:
Be careful not to damage painted surface.
5.
Remove back door stay (back door side).
6.
Remove mounting bolts, and then remove back door stay lower bracket.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto the mounting surface.
• After installation, check back door open/close, lock/unlock operation.
: Grease up point
JMKIA5659ZZ
JMKIA2255ZZ
DLK-468
< REMOVAL AND INSTALLATION >
[TYPE 3]
BACK DOOR
BACK DOOR STAY : Disposal
INFOID:0000000006600603
1.
Fix back door stay (1) using a vise (C).
2.
Using hacksaw (A) slowly make 2 holes in the back door stay, in
numerical order as shown in the figure.
CAUTION:
• When cutting a hole on back door stay, always cover a
hacksaw using a shop cloth (B) to avoid scattering metal
fragments or oil.
• Wear eye protection (safety glasses).
• Wear gloves.
BACK DOOR WEATHER-STRIP
BACK DOOR WEATHER-STRIP : Removal and Installation
INFOID:0000000006600604
REMOVAL
Pull up and remove engagement with body from weather-strip joint.
CAUTION:
Never pull strongly on weather-strip.
INSTALLATION
1.
Working from the upper section, align weather-strip center mark with vehicle center position mark and
install weather-strip onto the vehicle.
2.
For the lower section, insert pad (A) into weather-strip (1), and
then fix the connection point.
JMKIA3336ZZ
A:
20 mm (0.787 in)
B:
Cut at the groove.
JMKIA3609ZZ
JMKIA5661ZZ
BACK DOOR
DLK-469
< REMOVAL AND INSTALLATION >
[TYPE 3]
C
D
E
F
G
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A
B
DLK
N
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3.
Align the connecting point (B) of weather-strip (2) to the center
(A) of striker (1), and then install as shown in the figure.
4.
Pull weather-strip gently to ensure that there is no loose section.
NOTE:
Check that weather-strip fits tightly in each corner and luggage rear plate.
JMKIA5662ZZ
DLK-470
< REMOVAL AND INSTALLATION >
[TYPE 3]
HOOD LOCK
HOOD LOCK
Exploded View
INFOID:0000000006600605
HOOD LOCK
HOOD LOCK : Removal and Installation
INFOID:0000000006600606
REMOVAL
1.
Remove front center grille. Refer to
EXT-18, "Removal and Installation"
2.
Remove crash zone sensor. Refer to
SR-26, "Removal and Installation"
.
3.
Remove hood lock assembly mounting bolts, and then remove hood lock assembly.
4.
Disconnect hood lock control cable assembly (2) from hood lock
assembly (1).
INSTALLATION
1.
Hood lock control cable assembly
2.
Hood lock assembly
: Clip
: N·m (kg-m, ft-lb)
: Body grease
JMKIA5670GB
JMKIA5671ZZ
HOOD LOCK
DLK-471
< REMOVAL AND INSTALLATION >
[TYPE 3]
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
Note the following items, and install in the reverse order of removal.
CAUTION:
• Check that hood lock control cable is properly engaged with hood lock.
• After installation, perform hood fitting adjustment. Refer to
DLK-440, "HOOD ASSEMBLY : Adjust-
• After installation, perform hood lock control inspection. Refer to
.
HOOD LOCK CONTROL CABLE
HOOD LOCK CONTROL CABLE : Removal and Installation
INFOID:0000000006600607
REMOVAL
1.
Disconnect hood lock control cable assembly from hood lock assembly.
2.
Remove fender protector (RH). Refer to
EXT-22, "Removal and Installation"
3.
Remove hood lock cable clip.
4.
Remove hood lock control cable assembly of instrument lower
panel (RH), and then remove fuel filler lid opener cable (2) from
fuel filler lid opener lever (1).
5.
Remove grommet on the lower dash, and pull the hood lock control cable toward the passenger compart-
ment.
CAUTION:
While pulling, never to damage (peeling) the outside of hood lock control cable.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never to bend cable too much, keeping the radius 100 mm (3.937 in) or more.
• Check that cable is not offset from the positioning grommet,
and apply the sealant to the grommet (at * mark) properly.
• Check that hood lock control cable is properly engaged with hood lock.
• After installation, perform hood fitting adjustment. Refer to
DLK-440, "HOOD ASSEMBLY : Adjust-
• After installation, perform hood lock control inspection. Refer to
.
Inspection
INFOID:0000000006600608
NOTE:
If the hood lock cable is bent or deformed, replace it.
1.
Check that secondary latch is securely engaged with securely striker from the dead load of the hood
assembly.
JMKIA5672ZZ
PIIB5801E
DLK-472
< REMOVAL AND INSTALLATION >
[TYPE 3]
HOOD LOCK
2.
Check that primary latch is securely engaged with primary striker when hood assembly is closed [free-fall
from approximately 200 mm (7.874 in) height].
CAUTION:
Never free-fall hood assembly from a height of 300 (11.811 in) mm or more.
3.
While operating the hood opener carefully, check that the front end of the hood is lifted by approximately
20 mm (0.787 in) (A). Also, check that the hood opener returns to the original position.
4.
Check that secondary latch is properly engaged with secondary striker [6.8 mm (0.268 in)] (B).
5.
Check the hood lock lubrication condition. If necessary, apply
body grease to hood lock.
1.
Primary striker
2.
Primary latch
3.
Secondary latch
4.
Secondary striker
: Grease up point
JMKIA5673ZZ
JMKIA5674ZZ
FRONT DOOR LOCK
DLK-473
< REMOVAL AND INSTALLATION >
[TYPE 3]
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
FRONT DOOR LOCK
Exploded View
INFOID:0000000006600609
DOOR LOCK
DOOR LOCK : Removal and Installation
INFOID:0000000006600610
REMOVAL
1.
Remove inside handle. Refer to
DLK-474, "INSIDE HANDLE : Removal and Installation"
.
2.
Disengage inside handle cable from cable clip.
3.
Remove outside handle bracket. Refer to
DLK-474, "OUTSIDE HANDLE : Removal and Installation"
4.
Remove door lock assembly TORX bolts.
1.
Door key cylinder assembly (driver
side)
Outside handle escutcheon (passen-
ger side)
2.
Outside handle
3.
Front gasket
4.
Inside handle
5.
TORX bolt
6.
Door lock assembly
7.
Key rod (driver side)
8.
Outside handle bracket
9.
Rear gasket
10. Key rod protector (driver side)
11.
Cable clip
: Pawl
: Vehicle front
: Do not reuse
: N·m (kg-m, in-lb)
: Body grease
JMKIA5931GB
DLK-474
< REMOVAL AND INSTALLATION >
[TYPE 3]
FRONT DOOR LOCK
5.
Disconnect door lock actuator connector, and then remove door lock assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse TORX bolt. Always replace it with a new one when it is removed.
• Check door open/close, lock/unlock operation after installation.
• Check door lock cable is properly engaged with outside handle bracket.
• Check door lock assembly for poor lubrication. Apply body
grease to door lock if necessary.
INSIDE HANDLE
INSIDE HANDLE : Removal and Installation
INFOID:0000000006600611
REMOVAL
1.
Remove front door finisher. Refer to
INT-13, "Removal and Installation"
2.
Remove inside handle mounting bolt (A).
3.
Disengage inside handle (1) from door panel (2) while sliding
inside handle toward vehicle rear, and then separate inside han-
dle.
4.
Disengage inside handle cable (2), and then remove inside han-
dle (1).
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
Check door open/close, lock/unlock operation after installation.
OUTSIDE HANDLE
OUTSIDE HANDLE : Removal and Installation
INFOID:0000000006600612
REMOVAL
1.
Remove front door glass and front door lower sash (rear). Refer to
GW-17, "Removal and Installation"
.
: Grease up point
JMKIA5937ZZ
: Vehicle front
JMKIA5932ZZ
JMKIA5933ZZ
FRONT DOOR LOCK
DLK-475
< REMOVAL AND INSTALLATION >
[TYPE 3]
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
2.
Remove key rod protector mounting bolt and fixing clip, and then remove key rod protector.
3.
Disengage lock holder (1), and then separate key rod (3) from
door lock assembly (2).(Driver side)
4.
Remove grommet (1) of door side. Loosen, through grommet
hole, TORX bolt (2) that fixes door lock cylinder. (For passenger
side, TORX bolt fixes outside handle escutcheon.)
5.
While pulling outside handle (1), remove door key cylinder
assembly (diver side) (2) or outside handle escutcheon (passen-
ger side) (2).
6.
While pulling outside handle (1), slide toward rear of vehicle to
remove outside handle.
JMKIA5934ZZ
JMKIA5691ZZ
JMKIA0441ZZ
JMKIA2948ZZ
DLK-476
< REMOVAL AND INSTALLATION >
[TYPE 3]
FRONT DOOR LOCK
7.
Remove front gasket (1) and rear gasket (2).
8.
Slide outside handle bracket toward rear of vehicle to remove.
9.
Disconnect outside handle cable (1) from outside handle bracket
(2).
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• When installing key rod, rotate key rod holder until a click is felt.
• Check that door lock cables are normally engaged with inside handle and outside handle.
• After installation, check door open/close, and lock/unlock operation.
: Vehicle front
JMKIA5692ZZ
: Vehicle front
JMKIA5935ZZ
JMKIA5936ZZ
REAR DOOR LOCK
DLK-477
< REMOVAL AND INSTALLATION >
[TYPE 3]
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
REAR DOOR LOCK
Exploded View
INFOID:0000000006600613
DOOR LOCK
DOOR LOCK : Removal and Installation
INFOID:0000000006600614
REMOVAL
1.
Remove rear door glass and rear door lower sash (rear). Refer to
GW-21, "Removal and Installation"
.
2.
Remove inside handle. Refer to
DLK-478, "INSIDE HANDLE : Removal and Installation"
.
3.
Remove outside handle. Refer to
DLK-478, "OUTSIDE HANDLE : Removal and Installation"
.
4.
Remove door lock assembly TORX bolts.
5.
Disconnect door lock actuator connector, and then remove door lock assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse TORX bolt. Always replace it with a new one when it is removed.
• Check door open/close, lock/unlock operation after installation.
1.
Outside handle assembly
2.
Inside handle
3.
TORX bolt
4.
Door lock assembly
5.
Rear door sealing screen
: Clip
: Pawl
: Vehicle front
: Do not reuse
: N·m (kg-m, in-lb)
: Body grease
JMKIA5994GB
DLK-478
< REMOVAL AND INSTALLATION >
[TYPE 3]
REAR DOOR LOCK
• Check door lock assembly for poor lubrication. Apply body
grease to door lock if necessary.
INSIDE HANDLE
INSIDE HANDLE : Removal and Installation
INFOID:0000000006600615
REMOVAL
1.
Remove rear door finisher. Refer to
INT-16, "Removal and Installation"
.
2.
Remove upper side of sealing screen.
NOTE:
Cut the butyl tape so that some parts of the butyl tape do not remain on the sealing screen, if the sealing
screen is reused.
3.
Remove inside handle mounting bolt (A).
4.
Disengage inside handle (1) from door panel (2) while sliding
inside handle toward vehicle rear, and then separate inside han-
dle.
5.
Disengage inside handle cable (2), and then remove inside han-
dle (1).
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
Check door open/close, lock/unlock operation after installation.
OUTSIDE HANDLE
OUTSIDE HANDLE : Removal and Installation
INFOID:0000000006600616
REMOVAL
1.
Remove rear door finisher and rear door corner cover inner. Refer to
INT-16, "Removal and Installation"
2.
Remove rear door sealing screen.
: Grease up point
JMKIA5937ZZ
: Vehicle front
JMKIA5932ZZ
JMKIA5933ZZ
REAR DOOR LOCK
DLK-479
< REMOVAL AND INSTALLATION >
[TYPE 3]
C
D
E
F
G
H
I
J
L
M
A
B
DLK
N
O
P
3.
Rotate stopper (1) upward.
4.
Disengage outside handle cable (2), and then remove outside
handle cable from outside handle assembly (3).
5.
Remove outside handle assembly mounting bolts (A).
6.
Disengage mounting clips using a remover tool (A), and then
remove outside handle assembly.
CAUTION:
Apply protective tape (B) on the door panel to protect the
painted surface from damage.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse rear door sealing screen. Always replace it with a new one when it is removed.
When installing rear door sealing screen, install it according to the following procedure.
- Put lower portion of rear door sealing screen (1) into inside of
door panel (2).
- Perform positioning according to the following procedure,
and then install rear door sealing screen.
• Align upper portion of rear door sealing screen to hole (A) of
door panel as shown in the figure.
• Align hole of rear door sealing screen to edge (B) of door
panel as shown in the figure.
• Be careful to position outside handle cable normally when installing it. For details, refer to
.
• Check door open/close, lock/unlock operation after installation.
JMKIA5711ZZ
JMKIA5712ZZ
: Clip
JMKIA5713ZZ
JMKIA5840ZZ
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