Juke F15 (2012 year). Service Repair Manual — part 210

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< REMOVAL AND INSTALLATION >

SILL COVER

2.

Remove sill cover rear end fixing screw (A).

3.

Remove sill cover lower side fixing screws.

4.

Fully open front door and rear door.

5.

Remove clips from sill cover back side with a remover tool (A).

CAUTION:

Apply protective tape (B) on the body to protect the painted
surface from damage.

6.

Remove sill cover form body side.

INSTALLATION

Note the following item, and then install in the reverse order of removal.

CAUTION:

When installing sill cover, check that clips are securely fitted in body panel holes, and then press clips
in.

JMKIA5566ZZ

: Clip

JMKIA5567ZZ

FLOOR SIDE FAIRING

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< REMOVAL AND INSTALLATION >

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FLOOR SIDE FAIRING

Exploded View

INFOID:0000000006479279

Removal and Installation

INFOID:0000000006479280

REMOVAL

FLOOR UNDER COVER

Remove floor under cover mounting nut and push spring nuts, and then remove floor under cover.

INSTALLATION

Install in the reverse order of removal.

1.

Push spring nut

2.

Floor under cover RH

3.

Floor under cover LH

JMKIA5648ZZ

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< REMOVAL AND INSTALLATION >

FILLET MOLDING

FILLET MOLDING

Exploded View

INFOID:0000000006479281

FRONT FILLET MOLDING

FRONT FILLET MOLDING : Removal and Installation

INFOID:0000000006479282

REMOVAL

1.

Remove front fillet molding fixing clips.

2.

Remove front fillet molding front side fixing pawls.

1.

Grommet

2.

Clip

3.

Clip

4.

Front fillet molding

5.

Rear fillet molding

: Pawl

: Do not reuse

JMKIA5582ZZ

: Pawl

JMKIA5583ZZ

FILLET MOLDING

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< REMOVAL AND INSTALLATION >

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3.

Using remover tool (A), disengage the clips from front fillet mold-
ing by starting from front side.

CAUTION:

• Apply a protective tape (B) on the body to protect the

painted surface from damage.

• Never pull fillet molding strongly.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Always replace fillet molding fixing clips.
• When installing front fillet molding, check that blind clips and pawls are securely fitted in panel holes

on body, and then press them in.

REAR FILLET MOLDING

REAR FILLET MOLDING : Removal and Installation

INFOID:0000000006479283

REMOVAL

1.

Remove filet molding fixing clip from end of sill cover.

2.

Remove rear fillet molding rear side fixing pawls.

CAUTION:

Never pull the rear fillet molding strongly.

3.

Using remover tool (A), disengage the clips from rear fillet mold-
ing by starting from rear side.

CAUTION:

• Apply a protective tape (B) on the body to protect the

painted surface from damage.

• Never pull the rear fillet molding strongly.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Always replace fillet molding fixing clips.
• When installing rear fillet molding, check that blind clips and pawls are securely fitted in panel holes

on body, and then press them in.

: Clip

JMKIA5584ZZ

: Pawl

JMKIA5585ZZ

: Clip

JMKIA5586ZZ

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< REMOVAL AND INSTALLATION >

ROOF SIDE MOLDING

ROOF SIDE MOLDING

Exploded View

INFOID:0000000006479284

Removal and Installation

INFOID:0000000006479285

REMOVAL

ROOF SIDE MODLDING

1.

Disengage roof side molding rear side fixing clip, using a
remover tool (A).

CAUTION:

Apply protective tape (B) on body to protect the painted
surface from damage.

1.

Roof side molding

2.

Roof side molding clip

3.

Double-sided tape [t: 2.5 mm (0.098 in)]

4.

Body side outer panel

5.

Roof panel

: Vehicle front

: Do not reuse

JMKIA5649ZZ

: Clip

: Vehicle front

JMKIA5770ZZ

ROOF SIDE MOLDING

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< REMOVAL AND INSTALLATION >

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2.

Pull up roof side molding from rear end to front end.

CAUTION:

Never pull the roof side molding strongly.

3.

Disengage windshield molding and clip at the front end of roof
side molding, and then remove while pulling out toward vehicle
rear.

REMOVAL AND INSTALLATION OF ROOF SIDE MOLDING CLIP

REMOVAL

1.

Remove roof side molding.

2.

Heat adhesive tape interface using a dryer, and then peel roof side molding clips (body side) using long-
nose pliers.

CAUTION:

Be careful not to damage the body.

INSTALLATION

1.

Clean tape removed surface with a shop cloth soaked in white gasoline or IPA.

2.

Use two-part epoxy adhesive.

3.

Apply adhesive evenly to clip tape surface.

4.

Position applied parts to the proper location, and then sufficiently press-fit until the adhesive protrudes to
tape side.

5.

Tape roof side molding clips after press fit, and temporarily hold it for specified time based on the follow-
ing.

CAUTION:

• Use double-sided tape after hardening for roof side molding clips.
• Securely insert molding rear end cap onto roof rear end cutout (installation standard).
• When installing roof side molding of windshield glass portion, check that body side molding fas-

tener is securely inserted and then press in.

: Vehicle front

JMKIA3884ZZ

: Clip

JMKIA5650ZZ

Adhesive

: 3M-weld DP–100 or equivalent

Thickness

: Approximately 0.5 mm (0.020 in)

Press-fit limit

: 19.6 N

×

2 seconds

5 to 10

°

C (41 to 50

°

F)

: 1 hour or more

11 to 23

°

C (52 to 73

°

F)

: 30 minutes or more

24

°

C or more (75

°

F or more)

: 15 minutes or more

EXT-30

< REMOVAL AND INSTALLATION >

ROOF SIDE MOLDING

• Never wash the vehicle within 24 hours so as to keep adhesive.

DOOR OUTSIDE MOLDING

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< REMOVAL AND INSTALLATION >

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DOOR OUTSIDE MOLDING

Exploded View

INFOID:0000000006479286

FRONT DOOR OUTSIDE MOLDING

FRONT DOOR OUTSIDE MOLDING : Removal and Installation

INFOID:0000000006479287

REMOVAL

1.

Fully open front door glass.

2.

Twist door outside molding toward the outside of the vehicle,
and then lift up and remove it while disengaging the pawls.

INSTALLATION

Note the following item, and then install in the reverse order of removal.

CAUTION:

1.

Front door panel

2.

Front door outside molding

3.

Rear door panel

4.

Rear door outside molding

5.

Door glass

: Pawl

JMKIA5664GB

JMKIA5801ZZ

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< REMOVAL AND INSTALLATION >

DOOR OUTSIDE MOLDING

When installing front door outside molding, check that pawl (1)
is accurately aligned with mounting hole (2), then press in.

REAR DOOR OUTSIDE MOLDING

REAR DOOR OUTSIDE MOLDING : Removal and Installation

INFOID:0000000006479288

REMOVAL

1.

Fully open rear door glass.

2.

Twist rear door outside molding toward vehicle outside and
remove molding while disengaging it from door panel.

3.

Slide rear door outside molding (1) toward vehicle front, and
then pull molding out from rear door handle (2).

INSTALLATION

Note the following item, and then install in the reverse order of removal.

CAUTION:

When installing rear door outside molding, check that pawl (1)
is accurately aligned with mounting hole (2), then press in.

JMKIA5669ZZ

: Pawl

JMKIA5696ZZ

JMKIA5697ZZ

JMKIA5698ZZ

DOOR SASH TAPE

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< REMOVAL AND INSTALLATION >

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DOOR SASH TAPE

Exploded View

INFOID:0000000006479289

FRONT DOOR SASH TAPE

FRONT DOOR SASH TAPE : Removal and Installation

INFOID:0000000006479290

REMOVAL

Heat door sash tape surface using a dryer, and then peel door sash tape.

CAUTION:

Never damage painted surface of door panel.

INSTALLATION

NOTE:
For installation position of door sash tape, refer to the position as shown in the figure.

1.

Front door panel

2.

Front door sash tape

3.

Rear door sash tape

4.

Rear door panel

: Do not reuse

JMKIA5665ZZ

EXT-34

< REMOVAL AND INSTALLATION >

DOOR SASH TAPE

CAUTION:

• Degrease door panel mounting surface for sash tape.
• Paint grain or dust on mounting surface of sash tape may spoil exterior appearance if it

remains.Clean the mounting surface and check that no paint grain or dust remains, before starting
the operation.

• Never reuse blackout tape.

1.

Affix door sash tape align blackout tape upper portion to rear door outer upper end.

2.

Affix door sash tape (2) to door panel (3) by applying pressure using a squeegee (A) while peeling offre-
lease coated paper (1).
NOTE:
• Peel release coated paper at distance of 10 – 20 mm (0.394 – 0.787 in) ahead (B) of squeegee and

affixblackout paper.

• To prevent any bubbles from forming, slightly lift the portion, not yet affixed using squeegee, so that por-

tion dose not contact with panel surface. Apply pressure and affix at a low and constant speed using-
squeegee tilted at 40 – 50

°

angle (pushing direction) (C) 30 – 45

°

angle (pulling direction) (D).

1.

Front door panel

2.

Front door sash tape

3.

Rear door panel

R.

Radius

: Do not reuse

D

: 2.0 mm (0.08 in)

E

: 4.0 mm (0.16 in)

JMKIA5666ZZ

DOOR SASH TAPE

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< REMOVAL AND INSTALLATION >

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3.

For small radius portion of hemming part, gradually apply pres-
sure and affix door sash tape (1) using squeegee (A) in 1 – 3
steps.

CAUTION:

Never wash the vehicle with in 24 hours so as to keep adhe-
sive.

REAR DOOR SASH TAPE

REAR DOOR SASH TAPE : Removal and Installation

INFOID:0000000006479291

REMOVAL

Heat door sash tape surface using a dryer, and then peel door sash tape.

CAUTION:

Never damage painted surface of door panel.

INSTALLATION

NOTE:
For installation position of door sash tape, refer to the position as shown in the figure.

JMKIA4862GB

JMKIA4655ZZ

EXT-36

< REMOVAL AND INSTALLATION >

DOOR SASH TAPE

CAUTION:

• Degrease door panel mounting surface for door sash tape.
• Paint grain or dust on mounting surface of door sash tape may spoil exterior appearance if it

remains. Clean the mounting surface and check that no paint grain or dust remains, before starting
the operation.

• Never reuse door sash tape.

1.

Affix door sash tape align door sash tape upper portion to rear door outer upper end.

2.

Affix door sash tape (2) to door panel (3) by applying pressure using a squeegee (A) while peeling off
release coated paper (1).
NOTE:
• Peel release coated paper at distance of 10 – 20 mm (0.394 – 0.787 in) ahead (B) of squeegee and

affixblackout paper.

• To prevent any bubbles from forming, slightly lift the portion, not yet affixed using squeegee, so that por-

tion dose not contact with panel surface. Apply pressure and affix at a low and constant speed using
squeegee tilted at 40 – 50

°

angle (pushing direction) (C) 30 – 45

°

angle (pulling direction) (D).

1.

Rear door panel

2.

Rear door sash tape

3.

Front door panel

R.

Radius

: Do not reuse

D

: 2.0 mm (0.08 in)

JMKIA5667ZZ

DOOR SASH TAPE

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< REMOVAL AND INSTALLATION >

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3.

For small radius portion of hemming part, gradually apply pres-
sure and affix door sash tape (1) using squeegee (A) in 1 – 3
steps.

CAUTION:

Never wash the vehicle with in 24 hours so as to keep adhe-
sive.

JMKIA4862GB

JMKIA4655ZZ

EXT-38

< REMOVAL AND INSTALLATION >

REAR FENDER COVER

REAR FENDER COVER

Exploded View

INFOID:0000000006479292

Removal and Installation

INFOID:0000000006479293

REMOVAL

Disengage rear fender cover fixing clips using remover tool (A), and
then remove rear fender cover.

CAUTION:

Apply protective tape (B) to the body side to protect from dam-
age.

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

When installing rear fender cover, check that clips are securely fitted in body panel holes, and then
press them it.

JMKIA5663ZZ

1.

Rear fender cover

2.

Rear fender

: Clip

JMKIA5668ZZ

BACK DOOR FINISHER

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< REMOVAL AND INSTALLATION >

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BACK DOOR FINISHER

Exploded View

INFOID:0000000006479294

Removal and Installation

INFOID:0000000006479295

REMOVAL

1.

Remove back door trim. Refer to

INT-35, "BACK DOOR LOWER FINISHER : Removal and Installation"

.

2.

Remove back door finisher mounting nuts.

3.

Disconnect license lamp, back door opener request switch and rear view camera harness connectors.

4.

Remove harness grommet.

5.

Disengage back door finisher fixing clips using a remover tool
(A), and then remove back door finisher.

6.

Disengage fixing clips at both ends of back door finisher from
inside of back door.

CAUTION:

• Apply protect tape (B) on back door panel to protect the

painted surface from damage.

• Never pull back door finisher strongly.

INSTALLATION

1.

Rear view camera

2.

Back door opener request switch

3.

Emblem

4.

Back door finisher

: Clip

: Pawl

: Do not reuse

JMKIA5733ZZ

: Clip

JMKIA6179ZZ