Juke F15 (2012 year). Service Repair Manual — part 211
EXT-40
< REMOVAL AND INSTALLATION >
BACK DOOR FINISHER
Note the following item, and then install in the reverse order of removal.
CAUTION:
When installing back door finisher, check that clip are securely in body panel holes, and press them in.
FAX-1
TRANSMISSION & DRIVELINE
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SECTION
FAX
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FAX
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CONTENTS
FRONT AXLE
MR16DDT
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . .....
Precautions for Drive Shaft . . . . . . . . . ...
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Special Service Tool . . . . . . . . . . . .....
Commercial Service Tools . . . . . . . . . ....
SYMPTOM DIAGNOSIS . . . . . . . ...
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . . .
NVH Troubleshooting Chart . . . . . . . . . ..
PERIODIC MAINTENANCE . . . . . . ..
FRONT WHEEL HUB AND KNUCKLE . . . ..
Inspection . . . . . . . . . . . . . . . . ..
FRONT DRIVE SHAFT . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ...
FRONT WHEEL HUB AND KNUCKLE . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
FRONT DRIVE SHAFT BOOT . . . . . . ...
Exploded View . . . . . . . . . . . . . .
WHEEL SIDE . . . . . . . . . . . . . . . .
WHEEL SIDE : Removal and Installation . . . .
TRANSAXLE SIDE . . . . . . . . . . . . .
TRANSAXLE SIDE : Removal and Installation . ...
Inspection . . . . . . . . . . . . . . . .
FRONT DRIVE SHAFT . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
LEFT SIDE . . . . . . . . . . . . . . . . .
LEFT SIDE : Removal and Installation . . . . .
RIGHT SIDE . . . . . . . . . . . . . . . ...
RIGHT SIDE : Removal and Installation . . . . ..
WHEEL SIDE . . . . . . . . . . . . . . . .
WHEEL SIDE : Disassembly and Assembly . . ...
TRANSAXLE SIDE . . . . . . . . . . . . .
TRANSAXLE SIDE : Disassembly and Assembly
Inspection . . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .
Wheel Bearing . . . . . . . . . . . . . . .
Drive Shaft . . . . . . . . . . . . . . . ...
HR16DE
PRECAUTION . . . . . . . . . . . ..
PRECAUTIONS . . . . . . . . . . . . .
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . ...
Precautions for Drive Shaft . . . . . . . . . ..
FAX-2
PREPARATION . . . . . . . . . . . . .
Special Service Tool . . . . . . . . . . . ...
Commercial Service Tools . . . . . . . . . ..
SYMPTOM DIAGNOSIS . . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
NVH Troubleshooting Chart . . . . . . . . ...
PERIODIC MAINTENANCE . . . . . .
FRONT WHEEL HUB AND KNUCKLE . . . .
Inspection . . . . . . . . . . . . . . . ...
FRONT DRIVE SHAFT . . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . ...
FRONT WHEEL HUB AND KNUCKLE . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
FRONT DRIVE SHAFT BOOT . . . . . . ...
Exploded View . . . . . . . . . . . . . ....
WHEEL SIDE . . . . . . . . . . . . . . ....
WHEEL SIDE : Removal and Installation . . . ...
TRANSAXLE SIDE . . . . . . . . . . . . ...
TRANSAXLE SIDE : Removal and Installation . ..
Inspection . . . . . . . . . . . . . . . ...
FRONT DRIVE SHAFT . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
WHEEL SIDE . . . . . . . . . . . . . . ....
WHEEL SIDE : Disassembly and Assembly . . ...
TRANSAXLE SIDE . . . . . . . . . . . . ...
TRANSAXLE SIDE : Disassembly and Assembly ...
Inspection . . . . . . . . . . . . . . . ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . ..
Wheel Bearing . . . . . . . . . . . . . ....
Drive Shaft . . . . . . . . . . . . . . . ..
K9K
PRECAUTION . . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . . .
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . ...
Precautions for Drive Shaft . . . . . . . . . .
PREPARATION . . . . . . . . . . ..
PREPARATION . . . . . . . . . . . . .
Special Service Tool . . . . . . . . . . . ...
Commercial Service Tools . . . . . . . . . ..
SYMPTOM DIAGNOSIS . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
NVH Troubleshooting Chart . . . . . . . . .
PERIODIC MAINTENANCE . . . . . ...
FRONT WHEEL HUB AND KNUCKLE . . . .
Inspection . . . . . . . . . . . . . . . .
FRONT DRIVE SHAFT . . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ..
FRONT WHEEL HUB AND KNUCKLE . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
FRONT DRIVE SHAFT BOOT . . . . . . ..
Exploded View . . . . . . . . . . . . . .
WHEEL SIDE . . . . . . . . . . . . . . . .
WHEEL SIDE : Removal and Installation . . . ...
TRANSAXLE SIDE . . . . . . . . . . . . .
TRANSAXLE SIDE : Removal and Installation . ...
Inspection . . . . . . . . . . . . . . . .
FRONT DRIVE SHAFT . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . .
LEFT SIDE . . . . . . . . . . . . . . . . .
LEFT SIDE : Removal and Installation . . . . ...
RIGHT SIDE . . . . . . . . . . . . . . . ..
RIGHT SIDE : Removal and Installation . . . . .
WHEEL SIDE . . . . . . . . . . . . . . . .
WHEEL SIDE : Disassembly and Assembly . . ...
TRANSAXLE SIDE . . . . . . . . . . . . .
TRANSAXLE SIDE : Disassembly and Assembly ...
Inspection . . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .
FAX-4
< PRECAUTION >
[MR16DDT ]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006752364
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
• The vehicle may be equipped with a passenger air bag deactivation switch which can be operated by
the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled and
could inflate for certain types of collision. After SRS maintenance or repair, make sure the passenger
air bag deactivation switch is in the same position (ON or OFF) as when the vehicle arrived for ser-
vice.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation after Battery Disconnect
INFOID:0000000006752372
NOTE:
• Before removing and installing any control units, first turn the ignition switch to the LOCK position, then dis-
connect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
PRECAUTIONS
FAX-5
< PRECAUTION >
[MR16DDT ]
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OPERATION PROCEDURE
1.
Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2.
Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3.
Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4.
Perform the necessary repair operation.
5.
When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
6.
Perform self-diagnosis check of all control units using CONSULT-III.
Precautions for Drive Shaft
INFOID:0000000006543767
• Observe the following precautions when disassembling and assembling drive shaft.
- Never disassemble joint sub-assembly because it is non-overhaul parts.
- Perform work in a location which is as dust-free as possible.
- Clean the parts, before disassembling and assembling.
- Prevent the entry of foreign objects during disassembly of the service location.
- Reassemble disassembled parts carefully in the correct order. If work is interrupted, a clean cover must be
placed over parts.
- Use paper waste. Fabric shop cloths must not be used because of the danger of lint adhering to parts.
- Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with
air or wiping with paper waste.
FAX-6
< PREPARATION >
[MR16DDT ]
PREPARATION
PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000006588976
Tool number
Tool name
Description
KV40104000
Hub lock nut wrench
a: 85 mm (3.35 in)
b: 65 mm (2.56 in)
Removing and Installing wheel hub lock nut.
KV40107300
Boot band crimping tool
Installing boot band
KV40107500
Drive shaft attachment
Removing drive shaft
KV38107900
Protector
a: 32 mm (1.26 in) dia.
Installing drive shaft
ZZA0802D
ZZA1229D
ZZA1230D
PDIA1183J
PREPARATION
FAX-7
< PREPARATION >
[MR16DDT ]
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Commercial Service Tools
INFOID:0000000006543770
Tool name
Description
Drive shaft puller
Remove drive shaft joint sub assembly
Sliding hammer
Remove drive shaft
Ball joint remover
Removing hub bolt
JPDIG0152ZZ
ZZA0023D
NT146
FAX-8
< SYMPTOM DIAGNOSIS >
[MR16DDT ]
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
INFOID:0000000006543771
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.
×
: Applicable
Reference page
—
—
—
NVH in
F
AX
and FS
U sections
Re
fe
r to
FRO
N
T A
X
L
E in
th
is
ch
art
NVH in WT
section
NVH in WT
section
Refe
r to
DRIVE
SHAFT i
n
t
h
is
cha
rt
NVH in BR
section
NVH in ST
section
Possible cause and SUSPECTED PARTS
Exc
e
ss
iv
e j
o
in
t a
n
g
le
Jo
in
t s
lid
in
g re
si
stan
ce
Im
ba
lan
c
e
Im
pro
per in
st
a
lla
ti
on
,
lo
os
en
es
s
Part
s int
e
rference
Whe
e
l be
ari
n
g
da
m
age
FRONT AXLE AND F
R
ONT
SUSPENSI
ON
FRONT AXL
E
TIRE
ROA
D
WHEEL
DRIVE SHA
F
T
BRAKE
STEERI
N
G
Symptom
DRIVE
SHAFT
Noise
×
×
×
×
×
×
×
×
×
Shake
×
×
×
×
×
×
×
×
×
FRONT
AXLE
Noise
×
×
×
×
×
×
×
×
×
Shake
×
×
×
×
×
×
×
×
×
Vibration
×
×
×
×
×
×
×
Shimmy
×
×
×
×
×
×
×
Judder
×
×
×
×
×
×
Poor quality ride or handling
×
×
×
×
×
FRONT WHEEL HUB AND KNUCKLE
FAX-9
< PERIODIC MAINTENANCE >
[MR16DDT ]
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PERIODIC MAINTENANCE
FRONT WHEEL HUB AND KNUCKLE
Inspection
INFOID:0000000006543772
COMPONENT PART
Check that the mounting conditions (looseness, backlash) of each component and component conditions
(wear, damage) are normal.
WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)
Check the following items, and replace the part if necessary.
• Move wheel hub assembly in the axial direction by hand. Check there is no looseness of wheel bearing.
• Rotate wheel hub assembly and check there is no unusual noise or other irregular conditions. If there is any
of irregular conditions, replace wheel hub assembly.
Axial end play
: Refer to
FAX-10
< PERIODIC MAINTENANCE >
[MR16DDT ]
FRONT DRIVE SHAFT
FRONT DRIVE SHAFT
Inspection
INFOID:0000000006543773
Check the following items, and replace the part if necessary.
• Check drive shaft mounting point and joint for looseness and other damage.
CAUTION:
Replace entire drive shaft assembly when noise or vibration occurs from drive shaft.
• Check boot for cracks and other damage.
FRONT WHEEL HUB AND KNUCKLE
FAX-11
< REMOVAL AND INSTALLATION >
[MR16DDT ]
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REMOVAL AND INSTALLATION
FRONT WHEEL HUB AND KNUCKLE
Exploded View
INFOID:0000000006543774
Removal and Installation
INFOID:0000000006543775
REMOVAL
1.
Remove tires. Refer to
WT-7, "Removal and Installation"
.
2.
Remove wheel sensor and sensor harness. Refer to
BRC-84, "FRONT WHEEL SENSOR : Exploded
(Without ESP) or
BRC-224, "FRONT WHEEL SENSOR : Exploded View"
3.
Remove lock plate from strut assembly. Refer to
FSU-14, "Removal and Installation"
4.
Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to
CALIPER ASSEMBLY : Removal and Installation"
(LHD) or
BR-123, "BRAKE CALIPER ASSEMBLY :
(RHD).
CAUTION:
Never depress brake pedal while brake caliper is removed.
5.
Remove disc rotor.
CAUTION:
1.
Steering knuckle
2.
Splash guard
3.
Hub bolt
4.
Wheel hub assembly (Bearing-inte-
grated type)
5.
Disc rotor
6.
Wheel hub lock nut
7.
Adjusting cap
8.
Cotter pin
A.
Tightening must be done following the installation procedure. Refer to
FAX-11, "Removal and Installation"
.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
JPDIF0293GB
FAX-12
< REMOVAL AND INSTALLATION >
[MR16DDT ]
FRONT WHEEL HUB AND KNUCKLE
• Put matching marks (A) on the wheel hub assembly and
the disc rotor before removing the disc rotor.
• Never drop disc rotor.
6.
Remove cotter pin, and adjusting cap, and then loosen wheel
hub lock nut, using a hub lock nut wrench (A) (SST:
KV40104000).
7.
Patch wheel hub lock nut with a piece of wood. Hammer the
wood to disengage wheel hub assembly from drive shaft.
CAUTION:
• Never place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
• Never allow drive shaft to hang down without support for
joint sub-assembly, shaft and the other parts.
NOTE:
Use suitable puller, if wheel hub assembly and drive shaft can-
not be separated even after performing the above procedure.
8.
Remove wheel hub lock nut.
9.
Remove steering outer socket from steering knuckle. Refer to
ST-19, "Removal and Installation"
.
10. Remove strut assembly from steering knuckle. Refer to
FSU-10, "Removal and Installation"
.
11. Suspend the drive shaft with suitable wire.
12. Remove steering knuckle from transverse link.
13. Remove splash guard from steering knuckle.
14. Remove hub bolts (1) from wheel hub assembly, using the ball
joint remover (A) (commercial service tool).
CAUTION:
• Remove hub bolt only when necessary.
• Never hammer the hub bolt to avoid impact to the wheel
hub assembly.
• Pull out the hub bolt in a direction perpendicular to the
wheel hub assembly.
15. Perform inspection after removal. Refer to
.
INSTALLATION
Note the following, and install in the reverse order of the removal.
JPDIG0066ZZ
PDIA1180J
JPDIG0070ZZ
JPDIF0299ZZ
FRONT WHEEL HUB AND KNUCKLE
FAX-13
< REMOVAL AND INSTALLATION >
[MR16DDT ]
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• Place a washer (A) as shown in the figure to install the hub bolts
(1) by using the tightening force of the nut (B).
CAUTION:
• Check that there is no clearance between wheel hub assem-
bly, and hub bolt.
• Never reuse hub bolt.
• Never reuse steering knuckle and transverse link fixing nut.
• Clean the matching surface of wheel hub lock nut and wheel hub
assembly.
CAUTION:
Never apply lubricating oil to these matching surface.
• Clean the matching surface of drive shaft, wheel hub assembly.
And then apply paste [service parts (440037S000)] to surface (A)
of joint sub-assembly of drive shaft.
CAUTION:
Apply paste to cover entire flat surface of joint sub-assembly
of drive shaft.
• Use the following torque range for tightening the wheel hub lock nut.
CAUTION:
• Since the drive shaft is assembled by press-fitting, use the tightening torque range for the wheel
hub lock nut.
• Be sure to use torque wrench to tighten the wheel hub lock nut. Never use a power tool.
• Never reuse wheel hub lock nut.
NOTE:
Wheel hub lock nut tightening torque does not over torque for avoiding axle noise, and does not less than
torque for avoiding looseness.
• Align the matching marks that have been made during removal when reusing the disc rotor.
• When installing a cotter pin (1) and adjusting cap (2), securely
bend the basal portion to prevent rattles.
CAUTION:
Never reuse cotter pin.
• Perform the final tightening of each of parts under unladen condi-
tions, which were removed when removing wheel hub assembly
and axle housing.
• Perform inspection after installation. Refer to
Inspection
INFOID:0000000006589055
INSPECTION AFTER REMOVAL
Check the following items, and replace the part if necessary.
• Check components for deformation, cracks, and other damage.
• Check boots of transverse link and steering outer socket ball joint for breakage, axial end play, and swing
.
INSPECTION AFTER INSTALLATION
JPDIF0300ZZ
Amount paste
: 1.0 – 3.0 g (0.04 – 0.10 oz)
JPDIG0122ZZ
: 180 – 185 N·m (18.4 – 18.8 kg-m, 133 – 136 ft-lb)
JPDIF0295ZZ
FAX-14
< REMOVAL AND INSTALLATION >
[MR16DDT ]
FRONT WHEEL HUB AND KNUCKLE
1.
Check wheel sensor harness for proper connection. Refer to
(Without ESP) or
BRC-224, "FRONT WHEEL SENSOR : Exploded View"
(With ESP).
2.
Check the wheel alignment. Refer to
.
FRONT DRIVE SHAFT BOOT
FAX-15
< REMOVAL AND INSTALLATION >
[MR16DDT ]
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FRONT DRIVE SHAFT BOOT
Exploded View
INFOID:0000000006543778
LEFT SIDE
RIGHT SIDE
2WD
1.
Circular clip
2.
Dust shield
3.
Housing assembly
4.
Boot band
5.
Boot
6.
Damper band
7.
Dynamic damper
8.
Circular clip
9.
Joint sub-assembly
: Wheel side
: Fill NISSAN Genuine grease or equivalent.
: Always replace after every disassembly.
JSDIA2093ZZ
JSDIA2094GB
1.
Joint sub-assembly
2.
Circular clip
3.
Boot band
4.
Boot
5.
Damper band
6.
Dynamic damper
7.
Housing assembly
8.
Dust shield
9.
Support bearing
10. Snap ring
11.
Plate
12. Support bearing bracket
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