Juke F15 (2012 year). Service Repair Manual — part 236
DIAGNOSIS SYSTEM (A/C AUTO AMP.)
HAC-31
< SYSTEM DESCRIPTION >
[TYPE 1]
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NOTE:
When the battery cable is disconnected from the negative terminal or when the battery voltage becomes 10 V
or less, the setting of WORK SUPPORT may be cancelled.
BLOWER SET
Setting change of foot position setting trimmer can be performed.
HAC-49, "Foot Position
Setting Trimmer"
Door Motor Starting Position Reset
Starting position reset of air mix door motor and mode door motor can
be performed.
Work item
Description
Refer to
HAC-32
< SYSTEM DESCRIPTION >
[TYPE 1]
DIAGNOSIS SYSTEM (BCM) (WITH INTELLIGENT KEY SYSTEM)
DIAGNOSIS SYSTEM (BCM) (WITH INTELLIGENT KEY SYSTEM)
COMMON ITEM
COMMON ITEM : CONSULT-III Function (BCM - COMMON ITEM)
INFOID:0000000006706383
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
×
: Applicable item
NOTE:
• *1: This item is displayed, but not used.
• *2: For models with automatic A/C, this diagnosis mode is not used.
FREEZE FRAME DATA (FFD)
Diagnosis mode
Function Description
Work Support
Changes the setting for each system function.
Self Diagnostic Result
Displays the diagnosis results judged by BCM.
CAN Diag Support Monitor
Monitors the reception status of CAN communication viewed from BCM. Refer to CONSULT-III opera-
tion manual.
Data Monitor
The BCM input/output signals are displayed.
Active Test
The signals used to activate each device are forcibly supplied from BCM.
Ecu Identification
The BCM part number is displayed.
Configuration
• Read and save the vehicle specification.
• Write the vehicle specification when replacing BCM.
System
Sub system selection item
Diagnosis mode
Work Support
Data Monitor
Active Test
Door lock
DOOR LOCK
×
×
×
Rear window defogger
REAR DEFOGGER
×
×
Warning chime
BUZZER
×
×
Interior room lamp timer
INT LAMP
×
×
×
Exterior lamp
HEAD LAMP
×
×
×
Wiper and washer
WIPER
×
×
×
Turn signal and hazard warning lamps
FLASHER
×
×
×
• Automatic A/C
• Manual A/C
AIR CONDITONER
×
×
*
2
• Intelligent Key system
• Engine start system
INTELLIGENT KEY
×
×
×
Combination switch
COMB SW
×
Body control system
BCM
×
NVIS - NATS
IMMU
×
×
×
Interior room lamp battery saver
BATTERY SAVER
×
×
×
Back door open
TRUNK
×
Theft warning alarm
THEFT ALM
×
×
×
—
RETAINED PWR*
1
×
Signal buffer system
SIGNAL BUFFER
×
×
DIAGNOSIS SYSTEM (BCM) (WITH INTELLIGENT KEY SYSTEM)
HAC-33
< SYSTEM DESCRIPTION >
[TYPE 1]
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The BCM records the following vehicle condition at the time a particular DTC is detected, and displays on
CONSULT-III.
AIR CONDITIONER
AIR CONDITIONER : CONSULT-III Function (BCM - AIR CONDITIONER) (Automatic
A/C 4WD Models)
INFOID:0000000006545813
DATA MONITOR
Display Item List
CONSULT screen item
Indication/Unit
Description
Vehicle Speed
km/h
Vehicle speed of the moment a particular DTC is detected
Odo/Trip Meter
km
Total mileage (Odometer value) of the moment a particular DTC is detected
Vehicle Condition
SLEEP>LOCK
Power position status of
the moment a particular
DTC is detected
While turning BCM status from low power consumption mode to
normal mode (Power supply position is “LOCK”)
SLEEP>OFF
While turning BCM status from low power consumption mode to
normal mode (Power supply position is “OFF”.)
LOCK>ACC
While turning power supply position from “LOCK” to “ACC”
ACC>ON
While turning power supply position from “ACC” to “IGN”
RUN>ACC
While turning power supply position from “RUN” to “ACC” (Vehicle
is stopping and selector lever is except P position.)
CRANK>RUN
While turning power supply position from “CRANKING” to “RUN”
(From cranking up the engine to run it)
RUN>URGENT
While turning power supply position from “RUN“ to “ACC” (Emer-
gency stop operation)
ACC>OFF
While turning power supply position from “ACC” to “OFF”
OFF>LOCK
While turning power supply position from “OFF” to “LOCK”
OFF>ACC
While turning power supply position from “OFF” to “ACC”
ON>CRANK
While turning power supply position from “IGN” to “CRANKING”
OFF>SLEEP
While turning BCM status from normal mode (Power supply posi-
tion is “OFF”.) to low power consumption mode
LOCK>SLEEP
While turning BCM status from normal mode (Power supply posi-
tion is “LOCK”.) to low power consumption mode
LOCK
Power supply position is “LOCK” (Ignition switch OFF with steer-
ing is locked.)
OFF
Power supply position is “OFF” (Ignition switch OFF with steering
is unlocked.)
ACC
Power supply position is “ACC” (Ignition switch ACC)
ON
Power supply position is “IGN” (Ignition switch ON with engine
stopped)
ENGINE RUN
Power supply position is “RUN” (Ignition switch ON with engine
running)
CRANKING
Power supply position is “CRANKING” (At engine cranking)
IGN Counter
0 - 39
The number of times that ignition switch is turned ON after DTC is detected
• The number is 0 when a malfunction is detected now.
• The number increases like 1
→
2
→
3...38
→
39 after returning to the normal condition
whenever ignition switch OFF
→
ON.
• The number is fixed to 39 until the self-diagnosis results are erased if it is over 39.
Monitor Item [Unit]
Contents
FAN ON SIG
[On/Off]
Displays the blower fan status as jugged from the A/C auto amp.
AIR COND SW
[On/Off]
Displays [COMP (On)/COMP (Off)] status as judged from the A/C auto amp.
HAC-34
< SYSTEM DESCRIPTION >
[TYPE 1]
DIAGNOSIS SYSTEM (BCM) (WITHOUT INTELLIGENT KEY SYSTEM)
DIAGNOSIS SYSTEM (BCM) (WITHOUT INTELLIGENT KEY SYSTEM)
COMMON ITEM
COMMON ITEM : CONSULT-III Function (BCM - COMMON ITEM)
INFOID:0000000006706384
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
×
: Applicable item
• *1: This item is displayed, but is not used.
• *2: For models with automatic A/C, this mode is not used.
AIR CONDITIONER
Diagnosis mode
Function Description
Work Support
Changes the setting for each system function.
Self Diagnostic Result
Displays the diagnosis results judged by BCM.
CAN Diag Support Monitor
Monitors the reception status of CAN communication viewed from BCM. Refer to CONSULT-III opera-
tion manual.
Data Monitor
The BCM input/output signals are displayed.
Active Test
The signals used to activate each device are forcibly supplied from BCM.
Ecu Identification
The BCM part number is displayed.
Configuration
• Read and save the vehicle specification.
• Write the vehicle specification when replacing BCM.
System
Sub system selection item
Diagnosis mode
Work Support
Data Monitor
Active Test
Door lock
DOOR LOCK
×
×
×
Rear window defogger
REAR DEFOGGER
×
×
Warning chime
BUZZER
×
×
Interior room lamp control
INT LAMP
×
×
×
Remote keyless entry system
MULTI REMOTE ENT
×
×
×
Exterior lamp
HEAD LAMP
×
×
×
Wiper and washer
WIPER
×
×
×
Turn signal and hazard warning lamps
FLASHER
×
×
• Automatic A/C
• Manual A/C
• Manual heater
AIR CONDITONER
×
×
*
2
Combination switch
COMB SW
×
Body control system
BCM
×
NATS
IMMU
×
×
Interior room lamp battery saver
BATTERY SAVER
×
×
×
Back door open
TRUNK
×
Vehicle security system
THEFT ALM
×
×
×
—
RETAINED PWR*
1
×
×
Signal buffer system
SIGNAL BUFFER
×
×
—
PANIC ALARM*
1
×
DIAGNOSIS SYSTEM (BCM) (WITHOUT INTELLIGENT KEY SYSTEM)
HAC-35
< SYSTEM DESCRIPTION >
[TYPE 1]
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AIR CONDITIONER : CONSULT-III Function (BCM - AIR CONDITIONER) (Automatic
A/C 4WD Models)
INFOID:0000000006545815
DATA MONITOR
Display Item List
Monitor Item [Unit]
Contents
IGN SW
[On/Off]
Displays ignition switch position status as judged from ignition switch signal.
FAN ON SIG
[On/Off]
Displays the blower fan status as jugged from the A/C auto amp.
AIR COND SW
[On/Off]
Displays [COMP (On)/COMP (Off)] status as judged from the A/C auto amp.
HAC-36
< ECU DIAGNOSIS INFORMATION >
[TYPE 1]
A/C AUTO AMP.
ECU DIAGNOSIS INFORMATION
A/C AUTO AMP.
Reference Value
INFOID:0000000006626868
CONSULT-III DATA MONITOR REFERENCE VALUES
*: “DUTY” is displayed, but voltage is indicated. Or unit is not displayed but unit is (V).
TERMINAL LAYOUT
PHYSICAL VALUES
Monitor item
Condition
Value/Status
AMB TEMP SEN
Ignition switch ON
Equivalent to ambient tem-
perature
IN-VEH TEMP
Ignition switch ON
Equivalent to in-vehicle tem-
perature
INT TEMP SEN
Ignition switch ON
Equivalent to evaporator fin
temperature
SUNLOAD SEN
Ignition switch ON
Equivalent to sunload
amount
AMB SEN CAL
Ignition switch ON
Equivalent to ambient tem-
perature
IN-VEH CAL
Ignition switch ON
Equivalent to in-vehicle tem-
perature
INT TEMP CAL
Ignition switch ON
Equivalent to evaporator fin
temperature
SUNL SEN CAL
Ignition switch ON
Equivalent to sunload
amount
COMP REQ SIG
Engine: Run at idle after
warming up
A/C switch: ON
(Compressor operation sta-
tus)
On
A/C switch: OFF
Off
FAN REQ SIG
Engine: Run at idle after
warming up
Blower motor: ON
On
Blower motor: OFF
Off
FAN DUTY
*
Engine: Run at idle after
warming up
Blower motor: ON
4 – 13
Blower motor: OFF
0
XM
Ignition switch ON
Value according to target air
flow temperature
ENG COOL TEMP
Ignition switch ON
Equivalent to engine coolant
temperature
JMIIA0690ZZ
A/C AUTO AMP.
HAC-37
< ECU DIAGNOSIS INFORMATION >
[TYPE 1]
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Terminal No.
(Wire color)
Description
Condition
Value
+
−
Signal name
Input/
Output
2
(LG)
30
(B)
In-vehicle sensor signal
Input
Ignition switch ON
0 – 4.8 V
Output voltage varies with in-ve-
hicle temperature
3
(V)
30
(B)
Intake sensor signal
Input
Ignition switch ON
0 – 4.8 V
Output voltage varies with evapo-
rator fin temperature
4
(GR)
30
(B)
Ambient sensor signal
Input
Ignition switch ON
0 – 4.8 V
Output voltage varies with ambi-
ent temperature
5
(P)
30
(B)
Sunload sensor signal
Input
Ignition switch ON
0 – 4.8 V
Output voltage varies with sun-
load amount
6
(L)
—
CAN-H
Input/
Output
—
—
7
(P)
—
CAN-L
Input/
Output
—
—
8
(W)
30
(B)
Intake door motor PBR power
supply
Output
Ignition switch ON
4.8 – 5.2 V
9
(P)
30
(B)
A/C auto amp. connection rec-
ognition signal
Output
Ignition switch ON
11 – 14 V
10
(R)
30
(B)
Sensor ground
—
Ignition switch ON
0 – 0.1 V
11
(SB)
30
(B)
Ignition power supply
Input
Ignition switch ON
11 – 14 V
12
(Y)
30
(B)
Battery power supply
Input
Ignition switch OFF
11 – 14 V
13
(GR)
30
(B)
Power transistor control signal
Output
• Ignition switch ON
• Blower motor: 1st speed
(manual)
14
(LG)
30
(B)
Blower fan ON signal
Output
• Ignition switch ON
• Blower motor: OFF
• Ignition switch ON
• Blower motor: ON
ZJIA0863J
JMIIA0941GB
PKIB4960J
HAC-38
< ECU DIAGNOSIS INFORMATION >
[TYPE 1]
A/C AUTO AMP.
15
(Y)
30
(B)
A/C ON signal
Output
• Ignition switch ON
• A/C switch: OFF (A/C indi-
cator: OFF)
• Ignition switch ON
• A/C switch: ON (A/C indi-
cator: ON)
17
(BR)
30
(B)
A/MIX
drive 4
Air mix door motor
drive signal
Output
• Ignition switch ON
• Right after the tempera-
ture control dial operation
18
(GR)
30
(B)
A/MIX
drive 3
19
(W)
30
(B)
A/MIX
drive 2
20
(L)
30
(B)
A/MIX
drive 1
21
(G)
30
(B)
Ignition power supply
Input
Ignition switch ON
11 – 14 V
22
(SB)
30
(B)
Intake door motor PBR feedback
signal
Input
• Ignition switch ON
• Intake switch: REC
0.2 – 0.8 V
• Ignition switch ON
• Intake switch: FRE
4.2 – 4.8 V
30
(B)
Ground
Ground
—
Ignition switch ON
0 – 0.1 V
35
(G)
30
(B)
REC
Intake door motor
drive signal
Output
• Ignition switch ON
• Intake switch: FRE
→
REC
9.5 – 13.5 V
• Ignition switch ON
• Intake switch: REC
→
FRE
0 – 1 V
36
(V)
30
(B)
FRE
• Ignition switch ON
• Intake switch: REC
→
FRE
9.5 – 13.5 V
• Ignition switch ON
• Intake switch: FRE
→
REC
0 – 1 V
37
(R)
30
(B)
MODE
drive 4
Mode door motor
drive signal
Output
• Ignition switch ON
• Right after the MODE
switch operation
38
(P)
30
(B)
MODE
drive 3
39
(Y)
30
(B)
MODE
drive 2
40
(V)
30
(B)
MODE
drive 1
Terminal No.
(Wire color)
Description
Condition
Value
+
−
Signal name
Input/
Output
JPMIA0012GB
JMIIA0941GB
JPIIA1647GB
JPIIA1647GB
A/C AUTO AMP.
HAC-39
< ECU DIAGNOSIS INFORMATION >
[TYPE 1]
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Fail-safe
INFOID:0000000006626869
FAIL-SAFE FUNCTION
If a communication error exists between the A/C auto amp. and multi display unit for 2 seconds or longer, air
conditioning is controlled under the following conditions:
DTC Index
INFOID:0000000006626870
*: Perform self-diagnosis under sunshine. When performing indoors, aim a light (more than 60 W) at sunload
sensor, otherwise self-diagnosis indicates even though the sunload sensor is functioning normally.
A/C display
: OFF
Set temperature
: Setting before communication error occurs
Air outlet
: AUTO
Air flow
: AUTO
Air inlet
: FRE (Fresh air intake)
A/C switch
: ON
DTC
Items
(CONSULT-III screen terms)
Reference
U1000
CAN COMM CIRCUIT
U1010
CONTROL UNIT (CAN)
B2578
IN-VEHICLE SENSOR
B2579
IN-VEHICLE SENSOR
B257B
AMBIENT SENOR
B257C
AMBIENT SENOR
B2581
INTAKE SENSOR
B2582
INTAKE SENSOR
B2630
*
SUNLOAD SENSOR
B2631
*
SUNLOAD SENSOR
B27A0
INTAKE DOOR MOTOR
B27A1
INTAKE DOOR MOTOR
B27A2
DR AIR MIX DOOR MOT
B27A3
DR AIR MIX DOOR MOT
B27A4
DR AIR MIX DOOR MOT
B27A5
DR AIR MIX DOOR MOT
B27A6
MODE DOOR MOTOR
B27A7
MODE DOOR MOTOR
B27A8
MODE DOOR MOTOR
B27A9
MODE DOOR MOTOR
HAC-40
< ECU DIAGNOSIS INFORMATION >
[TYPE 1]
MULTI DISPLAY UNIT, BCM, ECM, IPDM E/R
MULTI DISPLAY UNIT, BCM, ECM, IPDM E/R
List of ECU Reference
INFOID:0000000006545817
ECU
Reference
Multi display unit
AV-111, "DTC Inspection Priority Chart"
BCM
With Intelligent Key system
BCS-66, "DTC Inspection Priority Chart"
Without Intelligent Key system
BCS-140,
"DTC Inspection Priority Chart"
ECM
EC-106, "DTC Inspection Priority Chart"
IPDM E/R
With Intelligent Key system
Without Intelligent Key system
AUTOMATIC AIR CONDITIONING SYSTEM
HAC-41
< WIRING DIAGRAM >
[TYPE 1]
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WIRING DIAGRAM
AUTOMATIC AIR CONDITIONING SYSTEM
Wiring Diagram
INFOID:0000000006545818
For connector terminal arrangements, harness layouts, and alphabets in a
(option abbreviation; if not
described in wiring diagram), refer to
GI-12, "Connector Information/Explanation of Option Abbreviation"
JCIWA0507GB
HAC-42
< WIRING DIAGRAM >
[TYPE 1]
AUTOMATIC AIR CONDITIONING SYSTEM
JCIWA0508GB
AUTOMATIC AIR CONDITIONING SYSTEM
HAC-43
< WIRING DIAGRAM >
[TYPE 1]
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JCIWA0509GB
HAC-44
< BASIC INSPECTION >
[TYPE 1]
DIAGNOSIS AND REPAIR WORK FLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow
INFOID:0000000006626873
OVERALL SEQUENCE
DETAILED FLOW
1.
INTERVIEW FOR MALFUNCTION
Interview the symptom to the customer.
JPLIA0313GB
DIAGNOSIS AND REPAIR WORK FLOW
HAC-45
< BASIC INSPECTION >
[TYPE 1]
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>> GO TO 2.
2.
SYMPTOM CHECK
Check the symptom from the customer's information.
>> GO TO 3.
3.
BASIC INSPECTION
Check the operation of each part. Check that any symptom occurs other than the interviewed symptom.
>> GO TO 4.
4.
SELF-DIAGNOSIS WITH CONSULT-III
Perform the self-diagnosis with CONSULT-III. Check that any DTC is detected.
Is any DTC detected?
YES
>> GO TO 5.
NO
>> GO TO 6.
5.
TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
>> GO TO 9.
6.
FAIL-SAFE ACTIVATION CHECK
Check that the symptom is applied to the fail-safe activation.
Does the fail-safe activate?
YES
>> GO TO 7.
NO
>> GO TO 8.
7.
SYSTEM DIAGNOSIS
Perform the system diagnosis for the system that the fail-safe activates. Specify the malfunctioning part.
>> GO TO 9.
8.
SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.
>> GO TO 9.
9.
MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
>> GO TO 10.
10.
REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT-III)
Perform the self-diagnosis with CONSULT-III. Check that any DTC is not detected. Erase DTC if DTC is
detected before the repair. Check that DTC is not detected again.
Is any DTC detected?
YES
>> GO TO 5.
NO
>> GO TO 11.
11.
REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
YES
>> INSPECTION END
NO
>> GO TO 3.
HAC-46
< BASIC INSPECTION >
[TYPE 1]
OPERATION INSPECTION
OPERATION INSPECTION
Work Procedure
INFOID:0000000006545820
The purpose of the operational check is to check that the individual system operates normally.
1.
CHECK MEMORY FUNCTION
1.
Set temperature to 30
°
C by operating the temperature control dial.
2.
Press OFF switch.
3.
Turn ignition switch OFF.
4.
Turn ignition switch ON.
5.
Press AUTO switch.
6.
Check that set temperature is maintained.
Is the inspection result normal?
YES
>> GO TO 2.
NO
>> GO TO 10.
2.
CHECK AIR FLOW
1.
Start engine.
2.
Operate fan control dial.
3.
Check that air flow changes. Check operation for all fan speeds.
Is the inspection result normal?
YES
>> GO TO 3.
NO
>> GO TO 10.
3.
CHECK AIR OUTLET
1.
Operate fan control dial to set the fan speed to maximum speed.
2.
Operate MODE switch and DEF switch.
3.
Check that air outlets change according to each indicated air outlet by placing a hand in front of the air
outlets. Refer to
Is the inspection result normal?
YES
>> GO TO 4.
NO
>> GO TO 10.
4.
CHECK AIR INLET
1.
Press intake switch to set the air inlet to recirculation. [Intake switch indicator (
side) turns ON.]
2.
Listen to intake sound and confirm air inlets change.
3.
Press intake switch again to set the air inlet to fresh air intake. [Intake switch indicator (
side) turns
OFF and (
side) turns ON.]
4.
Listen to intake sound and confirm air inlets change.
Is the inspection result normal?
YES
>> GO TO 5.
NO
>> GO TO 10.
5.
CHECK COMPRESSOR
1.
Press A/C switch. The A/C switch indicator is turns ON.
2.
Check visually and by sound that the compressor operates.
3.
Press A/C switch again The A/C switch indicator is turns OFF.
4.
Check that compressor stops.
Is the inspection result normal?
YES
>> GO TO 6.
NO
>> GO TO 10.
6.
CHECK DISCHARGE AIR TEMPERATURE
1.
Operate temperature control dial.
2.
Check that discharge air temperature changes.
Check condition
: Engine running at normal operating temperature.
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