Juke F15 (2012 year). Service Repair Manual — part 257
DIAGNOSIS AND REPAIR WORKFLOW
INL-27
< BASIC INSPECTION >
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>> GO TO 2.
2.
SYMPTOM CHECK
Check the symptom from the customer's information.
>> GO TO 3.
3.
BASIC INSPECTION
Check the operation of each part. Check that any symptom occurs other than the interviewed symptom.
>> GO TO 4.
4.
SELF-DIAGNOSIS WITH CONSULT-III
Perform the self-diagnosis with CONSULT-III. Check that any DTC is detected.
Is any DTC detected?
YES
>> GO TO 5.
NO
>> GO TO 6.
5.
TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
>> GO TO 9.
6.
FAIL-SAFE ACTIVATION CHECK
Check that the symptom is applied to the fail-safe activation.
Does the fail-safe activate?
YES
>> GO TO 7.
NO
>> GO TO 8.
7.
SYSTEM DIAGNOSIS
Perform the system diagnosis for the system that the fail-safe activates. Specify the malfunctioning part.
>> GO TO 9.
8.
SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.
>> GO TO 9.
9.
MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
>> GO TO 10.
10.
REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT-III)
Perform the self-diagnosis with CONSULT-III. Check that any DTC is not detected. Erase DTC if DTC is
detected before the repair. Check that DTC is not detected again.
Is any DTC detected?
YES
>> GO TO 5.
NO
>> GO TO 11.
11.
REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
YES
>> INSPECTION END
NO
>> GO TO 3.
INL-28
< DTC/CIRCUIT DIAGNOSIS >
INTERIOR ROOM LAMP POWER SUPPLY CIRCUIT
DTC/CIRCUIT DIAGNOSIS
INTERIOR ROOM LAMP POWER SUPPLY CIRCUIT
Description
INFOID:0000000006482915
Provides the interior room lamp power supply. Also cuts the power supply when the interior room lamp battery
saver activating.
Component Function Check
INFOID:0000000006482916
1.
CHECK INTERIOR ROOM LAMP POWER SUPPLY FUNCTION
CONSULT-III ACTIVE TEST
1.
Turn ignition switch ON.
2.
Turn each interior room lamp ON.
-
Map lamp
-
Luggage room lamp
3.
Select “BATTERY SAVER” of BCM (BATTERY SAVER) active test item.
4.
With operating the test items, check that each interior room lamp turns ON/OFF.
Does each interior room lamp turn ON/OFF?
YES
>> Interior room lamp power supply circuit is normal.
NO
>> Refer to
.
Diagnosis Procedure
INFOID:0000000006482917
1.
CHECK INTERIOR ROOM LAMP POWER SUPPLY OUTPUT
CONSULT-III ACTIVE TEST
1.
Turn ignition switch OFF.
2.
Disconnect the following connectors.
-
Map lamp
-
Luggage room lamp
3.
Turn ignition switch ON.
4.
Select “BATTERY SAVER” of BCM (BATTERY SAVER) active test item.
5.
With operating the test item, check voltage between BCM harness connector and ground.
With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> GO TO 2.
NO
>> GO TO 3.
2.
CHECK INTERIOR ROOM LAMP POWER SUPPLY OPEN CIRCUIT
Off
: Interior room lamp OFF
On
: Interior room lamp ON
BCM
(–)
Test item
Voltage
(Approx.)
(+)
Connector
Terminal
M69
56
Ground
BATTERY SAVER
Off
0 V
On
12 V
BCM
(–)
Test item
Voltage
(Approx.)
(+)
Connector
Terminal
M66
58
Ground
BATTERY SAVER
Off
0 V
On
12 V
INTERIOR ROOM LAMP POWER SUPPLY CIRCUIT
INL-29
< DTC/CIRCUIT DIAGNOSIS >
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1.
Turn ignition switch OFF.
2.
Disconnect the BCM connector.
3.
Check continuity between BCM harness connector and each interior room lamp harness connector.
With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> Check for internal short circuit of each interior room lamp.
NO
>> Repair or replace harnesses.
3.
CHECK INTERIOR ROOM LAMP POWER SUPPLY SHORT CIRCUIT
1.
Turn ignition switch OFF.
2.
Disconnect the BCM connector.
3.
Check continuity between BCM harness connector and ground.
With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> Replace BCM. Refer to
BCS-93, "Removal and Installation"
NO
>> Repair or replace harnesses.
BCM
Each interior room lamp
Continuity
Connector
Terminal
Connector
Terminal
M69
56
Map lamp
R4
4
Existed
Luggage room lamp
B11
1
BCM
Each interior room lamp
Continuity
Connector
Terminal
Connector
Terminal
M66
58
Map lamp
R4
4
Existed
Luggage room lamp
B11
1
BCM
Ground
Continuity
Connector
Terminal
M69
56
Not existed
BCM
Ground
Continuity
Connector
Terminal
M66
58
Not existed
INL-30
< DTC/CIRCUIT DIAGNOSIS >
INTERIOR ROOM LAMP CONTROL CIRCUIT
INTERIOR ROOM LAMP CONTROL CIRCUIT
Description
INFOID:0000000006482918
Controls each interior room lamp (ground side) by PWM signal.
NOTE:
PWM signal control period is approximately 250 Hz (in the gradual brightening/dimming).
Component Function Check
INFOID:0000000006482919
CAUTION:
Before performing the diagnosis, check that the following are normal.
• Interior room lamp power supply
• Map lamp bulb
1.
CHECK INTERIOR ROOM LAMP CONTROL FUNCTION
CONSULT-III ACTIVE TEST
1.
Switch the map lamp switch to DOOR.
2.
Turn ignition switch ON.
3.
Select “INT LAMP” of BCM (INT LAMP) active test item.
4.
With operating the test items, check that each interior room lamp turns ON/OFF (gradual brightening/dim-
ming).
Does the interior room lamp turns ON/OFF (gradual brightening/dimming)?
YES
>> Interior room lamp control circuit is normal.
NO
>> Refer to
.
Diagnosis Procedure
INFOID:0000000006482920
1.
CHECK INTERIOR ROOM LAMP CONTROL OUTPUT
CONSULT-III ACTIVE TEST
1.
Turn ignition switch OFF.
2.
Remove all the bulbs of map lamp.
3.
Turn ignition switch ON.
4.
Select “INT LAMP” of BCM (INT LAMP) active test item.
5.
With operating the test item, check continuity between BCM harness connector and ground.
With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> GO TO 2.
Fixed ON>>GO TO 3.
Fixed OFF>>Replace BCM. Refer to
BCS-93, "Removal and Installation"
2.
CHECK INTERIOR ROOM LAMP CONTROL OPEN CIRCUIT
1.
Turn ignition switch OFF.
2.
Disconnect BCM connector, map lamp connector.
On
: Interior room lamp gradual brightening
Off
: Interior room lamp gradual dimming
BCM
Ground
Test item
Continuity
Connector
Terminal
M69
63
INT LAMP
On
Existed
Off
Not existed
BCM
Ground
Test item
Continuity
Connector
Terminal
M66
60
INT LAMP
On
Existed
Off
Not existed
INTERIOR ROOM LAMP CONTROL CIRCUIT
INL-31
< DTC/CIRCUIT DIAGNOSIS >
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3.
Check continuity between BCM harness connector and map lamp harness connector.
With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> Replace map lamp.Refer to
INL-37, "Removal and Installation"
.
NO
>> Repair or replace harnesses.
3.
CHECK INTERIOR ROOM LAMP CONTROL SHORT CIRCUIT
1.
Turn ignition switch OFF.
2.
Disconnect BCM connector and map lamp connector.
3.
Check continuity between BCM harness connector and ground.
With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> Replace BCM. Refer to
BCS-93, "Removal and Installation"
NO
>> Repair or replace harnesses.
BCM
Map lamp
Continuity
Connector
Terminal
Connector
Terminal
M69
63
R4
2
Existed
BCM
Map lamp
Continuity
Connector
Terminal
Connector
Terminal
M66
60
R4
2
Existed
BCM
Ground
Continuity
Connector
Terminal
M69
63
Not existed
BCM
Ground
Continuity
Connector
Terminal
M66
60
Not existed
INL-32
< DTC/CIRCUIT DIAGNOSIS >
LUGGAGE ROOM LAMP CIRCUIT
LUGGAGE ROOM LAMP CIRCUIT
Description
INFOID:0000000006482921
Controls the luggage room lamp (ground side) to turn the luggage room lamp ON and OFF.
Diagnosis Procedure
INFOID:0000000006482922
CAUTION:
Before performing the diagnosis, check that the following are normal.
• Interior room lamp power supply
• Luggage room lamp bulb
1.
CHECK LUGGAGE ROOM LAMP OUTPUT
1.
Turn ignition switch OFF.
2.
Remove the luggage room lamp bulb.
3.
Check continuity between BCM harness connector and ground.
With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> GO TO 2.
Fixed ON>>GO TO 3.
Fixed OFF>>Replace BCM. Refer to
BCS-93, "Removal and Installation"
2.
CHECK LUGGAGE ROOM LAMP OPEN CIRCUIT
1.
Disconnect BCM connector.
2.
Check continuity between BCM harness connector and luggage room lamp harness connector.
With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> Replace luggage room lamp.
NO
>> Repair or replace harnesses.
3.
CHECK LUGGAGE ROOM LAMP SHORT CIRCUIT
1.
Disconnect BCM connector.
2.
Check continuity between BCM harness connector and ground.
BCM
Ground
Condition
Continuity
Connector
Terminal
B10
49
Back door
Open
Existed
Closed
Not existed
BCM
Ground
Condition
Continuity
Connector
Terminal
B9
55
Back door
Open
Existed
Closed
Not existed
BCM
Luggage room lamp
Continuity
Connector
(+)
Connector
(-)
Terminal
Terminal
B10
49
B11
2
Existed
BCM
Luggage room lamp
Continuity
Connector
(+)
Connector
(-)
Terminal
Terminal
B9
55
B11
2
Existed
LUGGAGE ROOM LAMP CIRCUIT
INL-33
< DTC/CIRCUIT DIAGNOSIS >
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With Intelligent Key
Without Intelligent Key
Is the inspection result normal?
YES
>> Replace BCM. Refer to
BCS-93, "Removal and Installation"
NO
>> Repair or replace harnesses.
BCM
Ground
Continuity
Connector
Terminal
B10
49
Not existed
BCM
Ground
Continuity
Connector
Terminal
B9
55
Not existed
INL-34
< DTC/CIRCUIT DIAGNOSIS >
PUSH-BUTTON IGNITION SWITCH ILLUMINATION CIRCUIT
PUSH-BUTTON IGNITION SWITCH ILLUMINATION CIRCUIT
Description
INFOID:0000000006482928
Provides the power supply and the ground to control the push-button ignition switch illumination.
Component Function Check
INFOID:0000000006482929
1.
CHECK PUSH-BUTTON IGNITION SWITCH ILLUMINATION OPERATION
CONSULT-III ACTIVE TEST
1.
Turn the ignition switch ON.
2.
Select “ENGINE SW ILLUMI” of BCM (INTELLIGENT KEY) active test item.
3.
With operating the test items, check that the push-button ignition switch illumination turns ON/OFF.
Does the push-button ignition switch illumination turn ON/OFF?
YES
>> Push-button ignition switch illumination circuit is normal.
NO
>> Refer to
.
Diagnosis Procedure
INFOID:0000000006482930
1.
CHECK PUSH-BUTTON IGNITION SWITCH ILLUMINATION POWER SUPPLY OUTPUT
1.
Turn ignition switch OFF.
2.
Disconnect push-button ignition switch connector.
3.
Check voltage between push-button ignition switch harness connector and ground.
Is the inspection result normal?
YES
>> GO TO 4.
NO
>> GO TO 2.
2.
CHECK PUSH-BUTTON IGNITION SWITCH ILLUMINATION POWER SUPPLY OPEN CIRCUIT
1.
Turn the ignition switch OFF.
2.
Disconnect BCM connector.
3.
Check continuity between BCM harness connector and the push-button ignition switch harness connector.
Is the inspection result normal?
YES
>> GO TO 3.
NO
>> Repair or replace harnesses.
3.
CHECK PUSH-BUTTON IGNITION SWITCH ILLUMINATION POWER SUPPLY SHORT CIRCUIT
Check continuity between BCM harness connector and ground.
On
: Push-button ignition switch illumination ON
Off
: Push-button ignition switch illumination OFF
(+)
(–)
Condition
Voltage
(Approx.)
Push-button ignition switch
Connector
Terminal
M101
5
Ground
Push-button ignition switch
illumination
ON
12 V
OFF
0 V
BCM
Push-button ignition switch
Continuity
Connector
Terminal
Connector
Terminal
M70
90
M101
5
Existed
BCM
Ground
Continuity
Connector
Terminal
M70
90
Not existed
PUSH-BUTTON IGNITION SWITCH ILLUMINATION CIRCUIT
INL-35
< DTC/CIRCUIT DIAGNOSIS >
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Is the inspection result normal?
YES
>> Replace BCM. Refer to
BCS-93, "Removal and Installation"
NO
>> Repair or replace harnesses.
4.
CHECK PUSH-BUTTON IGNITION SWITCH ILLUMINATION GROUND CIRCUIT
1.
Turn the ignition switch OFF.
2.
Check continuity between push-button ignition switch harness connector and ground.
Is the inspection result normal?
YES
>> Replace push-button ignition switch.
NO
>> Repair or replace harnesses.
Push-button ignition switch
Ground
Continuity
Connector
Terminal
M101
6
Existed
INL-36
< SYMPTOM DIAGNOSIS >
INTERIOR LIGHTING SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
INTERIOR LIGHTING SYSTEM SYMPTOMS
Symptom Table
INFOID:0000000006482931
CAUTION:
Perform the self-diagnosis with CONSULT-III before the symptom diagnosis. Perform the trouble diag-
nosis if any DTC is detected.
Symptom
Possible cause
Inspection item
All the following lamps do not turn ON.
• Map lamp
• Luggage room lamp
• Harness between BCM and each
interior room lamp
• BCM
Interior room lamp power supply cir-
cuit
Refer to
• Interior room lamp does not turn ON even
though the door is open.
(It turns ON when turning the interior room
lamp ON.)
• Interior room lamp does not turn OFF even
though the door is closed.
• Harness between BCM and each
door switch
• Harness between BCM and each
interior room lamp
• BCM
Interior room lamp control circuit
Refer to
Interior room lamp timer does not activate.
(It turns ON/ OFF when the door opens/closes.)
—
Check the interior room lamp setting.
Refer to
• Luggage room lamp does not turn ON even
though the back door is open.
(It turns ON when turning the luggage room
lamp ON.)
• Luggage room lamp does not turn OFF even
though the back door is closed.
• Harness between BCM and back
door switch
• Harness between BCM and lug-
gage room lamp
• BCM
Back door switch circuit
Refer to
Luggage room lamp circuit
Refer to
Push-button ignition switch illumination does not
illuminate.
• Harness between BCM and push-
button ignition switch
• BCM
Push-button ignition switch illumina-
tion circuit
Refer to
Interior room lamp battery saver does not acti-
vate.
BCM
MAP LAMP
INL-37
< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
MAP LAMP
Exploded View
INFOID:0000000006478960
Removal and Installation
INFOID:0000000006478961
CAUTION:
Disconnect the battery negative terminal or the fuse.
REMOVAL
1.
Remove the lens (1).
• Insert a remover tool (A) into the gap between the lens.
• Disengage the lens fixing pawls, and then remove the lens.
CAUTION:
Use a remover tool wrapped in tape.
2.
Press pawl in the direction shown by the arrow in the figure
using a remover tool (A), and then pull the map lamp housing (1)
in the direction shown by the arrow in the figure.
CAUTION:
Use a remover tool wrapped in tape.
3.
Disconnect map lamp harness connector, and then remove map lamp housing.
1.
Map lamp bulb housing
2.
Bulb
3.
Lens
: Pawl
JMLIA1062ZZ
JMLIA1063ZZ
JMLIA1064ZZ
INL-38
< REMOVAL AND INSTALLATION >
MAP LAMP
INSTALLATION
Install in the reverse order of removal.
Replacement
INFOID:0000000006478962
CAUTION:
• Disconnect battery negative terminal or the fuse.
• Never touch glass of bulb directly by hand. Keep grease and other oily matters away from it.
• Never touch bulb by hand while it is lit or right after being turned off.
• Never leave bulb out of lamp reflector for a long time because dust, moisture smoke, etc. may affect
the performance of lamp. When replacing bulb, be sure to replace it with new one.
MAP LAMP BULB
1.
Remove the lens (1).
• Insert a remover tool (A) into the gap between the lens.
• Disengage the lens fixing pawls, and then remove the lens.
CAUTION:
Use a remover tool wrapped in tape.
2.
Remove the bulb.
: Pawl
JMLIA1063ZZ
LUGGAGE ROOM LAMP
INL-39
< REMOVAL AND INSTALLATION >
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LUGGAGE ROOM LAMP
Exploded View
INFOID:0000000006702298
Removal and Installation
INFOID:0000000006702299
CAUTION:
Disconnect the battery cable from negative terminal or remove the fuse.
REMOVAL
1.
Insert a remover tool (A) into the gap between luggage room
lamp and luggage side lower finisher RH.
2.
Disengage luggage room lamp fixing pawl, and then disconnect
luggage room lamp harness connector.
3.
Remove luggage room lamp from luggage side lower finisher
RH.
INSTALLATION
Install in the reverse order of removal.
Replacement
INFOID:0000000006702300
CAUTION:
• Disconnect the battery cable from negative terminal or remove the fuse.
• Never touch the glass of bulb directly by hand. Keep grease and other oily substaces away from it.
Never touch bulb by hand while it is lit or right after it is off.
• Never leave bulb out of lamp reflector for a long time because dust, moisture smoke, etc. may affect
the performance of lamp. When replacing bulb, be sure to replace it with a new one.
LUGGAGE ROOM LAMP BULB
1.
Remove the luggage room lamp.
1.
Bulb housing
2.
Bulb
3.
Lens
: Pawl
JMLIA1238ZZ
: Pawl
JMLIA1280ZZ
INL-40
< REMOVAL AND INSTALLATION >
LUGGAGE ROOM LAMP
2.
Insert a remover tool (A) into the gap between the lens and bulb
housing, and then disengage fixing pawls as shown by the arrow
in the figure.
3.
Remove the bulb.
: Pawl
JMLIA1239ZZ
SERVICE DATA AND SPECIFICATIONS (SDS)
INL-41
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Bulb Specifications
INFOID:0000000006478963
*: With intelligent key
Item
Type
Wattage (W)
Push-button ignition switch illumination*
LED
—
Map lamp
W5W
5
Luggage room lamp
—
5
INT-1
BODY INTERIOR
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CONTENTS
INTERIOR
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . .....
Precaution for Procedure without Cowl Top Cover
. ..
Precaution for Work . . . . . . . . . . . . ..
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Commercial Service Tools . . . . . . . . . ....
CLIP LIST . . . . . . . . . . . . . . .
Clip List . . . . . . . . . . . . . . . . .....
SYMPTOM DIAGNOSIS . . . . . . . ...
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES . . . . . . . . . . . . . . . .
Work Flow . . . . . . . . . . . . . . . .....
Inspection Procedure . . . . . . . . . . . ....
Diagnostic Worksheet . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ...
FRONT DOOR FINISHER . . . . . . . . ..
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
REAR DOOR FINISHER . . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
BODY SIDE TRIM . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . .
FRONT PILLAR GARNISH . . . . . . . . . ...
FRONT PILLAR GARNISH : Removal and Instal-
lation . . . . . . . . . . . . . . . . . .
KICKING PLATE INNER . . . . . . . . . . ...
KICKING PLATE INNER : Removal and Installa-
tion . . . . . . . . . . . . . . . . . . ...
DASH SIDE FINISHER . . . . . . . . . . . ..
DASH SIDE FINISHER : Removal and Installation
.
BODY SIDE WELT . . . . . . . . . . . . . .
BODY SIDE WELT : Removal and Installation . .
CENTER PILLAR LOWER GARNISH . . . . . ...
CENTER PILLAR LOWER GARNISH : Removal
and Installation . . . . . . . . . . . . . .
CENTER PILLAR UPPER GARNISH . . . . . .
CENTER PILLAR UPPER GARNISH : Removal
and Installation . . . . . . . . . . . . . .
FLOOR TRIM . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
HEADLINING . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
LUGGAGE FLOOR TRIM . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
LUGGAGE REAR PLATE . . . . . . . . . . .
LUGGAGE REAR PLATE : Removal and Installa-
tion . . . . . . . . . . . . . . . . . . ...
LUGGAGE SIDE LOWER FINISHER . . . . . .
LUGGAGE SIDE LOWER FINISHER : Removal
and Installation . . . . . . . . . . . . . .
LUGGAGE SIDE UPPER FINISHER . . . . . . .
LUGGAGE SIDE UPPER FINISHER : Removal
and Installation . . . . . . . . . . . . . .
BACK DOOR TRIM . . . . . . . . . . ...
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