Nissan Almera Tino V10 (2001 year). Manual — part 176
NLMT0034
Cross-sectional View — RS5F70A
NLMT0034S03
SMT924D
DESCRIPTION
Cross-sectional View — RS5F70A
MT-12
Cross-sectional View — RS5F50A
NLMT0034S04
SMT196DA
DESCRIPTION
Cross-sectional View — RS5F50A
MT-13
SMT837DA
DOUBLE-CONE SYNCHRONIZER
NLMT0034S0403
— RS5F70A and RS5F50A —
Double-cone synchronizer is adopted for 1st and 2nd gears to
reduce operating force of the shift lever.
DESCRIPTION
Cross-sectional View — RS5F50A (Cont’d)
MT-14
SMT563AA
Replacing Oil Seal
NLMT0035
DIFFERENTIAL OIL SEAL
NLMT0035S01
1.
Drain gear oil from transaxle.
2.
Remove drive shafts. Refer to AX-11, “Removal”.
3.
Remove differential oil seal.
SMT564AB
4.
Install differential oil seal.
+
Apply multi-purpose grease to seal lip of oil seal before
installing.
5.
Install drive shafts. Refer to AX-11, “Installation”.
SMT926DA
SMT927D
+
Install differential oil seal so that dimension “A” and “B”
are within specifications.
Unit: mm (in)
Item
Model
A
B
Dimension
RS5F70A
−0.5 (−0.020) to 0.5 (0.020)
RS5F50A
SMT143DC
STRIKING ROD OIL SEAL
NLMT0035S02
1.
Remove transaxle control rod from yoke.
2.
Remove retaining pin of yoke.
+
Be careful not to damage boot.
ON-VEHICLE SERVICE
Replacing Oil Seal
MT-15
SMT566A
3.
Remove striking rod oil seal.
SMT570A
4.
Install striking rod oil seal.
+
Apply multi-purpose grease to seal lip of oil seal before
installing.
SMT876D
+
Drive it in as far as it will go.
SMT715BD
Position Switch Check
NLMT0036
BACK-UP LAMP SWITCH
NLMT0036S01
— RS5F70A —
NLMT0036S0101
+
Check continuity.
Gear position
Continuity
Reverse
Yes
Except reverse
No
PNP SWITCH
NLMT0036S02
— RS5F70A —
NLMT0036S0201
+
Check continuity.
Gear position
Continuity
Neutral
Yes
Except neutral
No
ON-VEHICLE SERVICE
Replacing Oil Seal (Cont’d)
MT-16
SMT939D
BACK-UP LAMP SWITCH AND PNP SWITCH
NLMT0036S03
— RS5F50A —
NLMT0036S0301
+
Check continuity.
Gear position
Continuity
Reverse
1 - 3
Neutral
2 - 4
Except reverse and neutral
No
ON-VEHICLE SERVICE
Position Switch Check (Cont’d)
MT-17
NLMT0008
SMT928D
Removal
NLMT0008S01
CAUTION:
Remove the crankshaft position sensor (POS) from transaxle
assembly before separating transaxle from engine.
Be careful not to damage sensor edge.
1.
Remove battery and its bracket.
2.
Remove air cleaner box with mass air flow sensor.
SMT130DB
3.
Remove clutch operating cylinder from transaxle.
4.
Remove clutch hose clamp.
5.
Disconnect speedometer pinion, back-up lamp, PNP switch
(F70A) harness connectors and ground harness.
6.
Remove starter motor from transaxle.
7.
Remove crankshaft position sensor (POS) from transaxle front
side.
8.
Remove shift control rod and support rod bracket from tran-
saxle.
9.
Drain gear oil from transaxle.
10. Draw out drive shafts from transaxle. Refer to AX-11,
“Removal”.
11. Support engine of transaxle by placing a jack under oil pan.
CAUTION:
Do not place jack under oil pan drain plug.
12. Remove bolts securing center member.
SMT133D
13. Remove LH mount and rear side mounting bolts. Refer to
EM-49, “Removal and Installation”.
14. Remove bolts securing gusset and transaxle.
REMOVAL AND INSTALLATION
RS5F70A
Removal
MT-18
SMT652C
15. Lower transaxle while supporting it with a jack.
Installation
NLMT0008S02
+
Tighten LH mount, rear side mount and center member bolts.
Refer to EM-49, “Removal and Installation”.
+
Tighten clutch operating cylinder bolts. Refer to CL-15, “Instal-
lation”.
+
Tighten starter motor bolts. Refer to SC-19, “Removal and
Installation”.
+
Install drive shafts. Refer to AX-11, “Installation”.
+
Tighten all transaxle bolts and any part removed.
SMT931D
MODEL QG18DE ENGINE
NLMT0008S0202
Bolt No.
Tightening torque
N·m (kg-m, ft-lb)
“
!
”
mm (in)
1
31 - 40 (3.1 - 4.1, 23 - 29)
70 (2.76)
2
31 - 40 (3.1 - 4.1, 23 - 29)
80 (3.15)
3
16 - 21 (1.6 - 2.2, 12 - 15)
25 (0.98)
4
31 - 40 (3.1 - 4.1, 23 - 29)
30 (1.18)
A
31 - 40 (3.1 - 4.1, 23 - 29)
20 (0.79)
B
31 - 40 (3.1 - 4.1, 23 - 29)
20 (0.79)
C
15 - 20 (1.5 - 2.1, 11 - 15)
17.5 (0.69)
REMOVAL AND INSTALLATION
RS5F70A
Removal (Cont’d)
MT-19
NLMT0090
SMT928D
Removal
NLMT0090S01
CAUTION:
Remove the crankshaft position sensor (POS) from transaxle
assembly before separating transaxle from engine.
Be careful not to damage sensor edge.
1.
Remove battery and its bracket.
2.
Remove fuse box from battery bracket.
3.
Remove air cleaner box with mass air flow sensor.
4.
Remove air breather hose and vacuum pump hose.
5.
Remove fuel filter bracket bolts.
SMT650CB
6.
Remove terminal and connector from starter motor.
7.
Remove starter motor from transaxle.
8.
Remove clutch hose clamp.
9.
Remove clutch operating cylinder from transaxle.
10. Disconnect speedometer pinion, PNP switch harness connec-
tors and ground harness.
11. Remove crankshaft position sensor (POS) from transaxle front
side.
12. Remove front exhaust tube.
SMT929D
13. Remove shift control rod and support rod bracket from tran-
saxle.
14. Drain gear oil from transaxle.
15. Draw out drive shafts from transaxle. Refer to AX-11,
“Removal”.
16. Support engine and transaxle by placing a jack under the tran-
saxle.
17. Remove bolts securing center member.
SMT950D
18. Take out engine mounting bracket and transaxle installation
bolts. Refer to EM-49, “Removal and Installation”.
19. Remove bolts securing transaxle under side.
20. Temporarily tighten center member.
21. Lower the lift.
REMOVAL AND INSTALLATION
RS5F50A
Removal
MT-20
SMT940D
SMT951D
22. Pick up EGI harness clamp and install engine slinger. Next, set
chain block.
23. Jack up the air compressor engine bracket.
24. Remove engine front mounting.
25. Remove LH side mounting. Refer to EM-49, “Removal and
Installation”.
SMT952D
26. Jack up until engine oil filter bracket bolts are just about to
touch the side frame.
SMT941D
27. Remove bolts securing transaxle.
28. While the transaxle is suspended, withdraw the transaxle case
from the engine without hitting suspension member.
+
Open the front of the transaxle when the clutch cover
appears. Then, lower the transaxle pulling it toward the
right front.
+
The spacer between the engine and transaxle should be
left at the engine side.
29. Remove spacer.
REMOVAL AND INSTALLATION
RS5F50A
Removal (Cont’d)
MT-21
SMT941D
Installation
NLMT0090S02
1.
Put transaxle under the engine compartment.
2.
Set chain block on transaxle and hang.
3.
Lift up transaxle case so as not to hit against the side frame
and suspension member.
4.
Assemble transaxle to engine.
+
Tighten LH mount, rear side mount and center member bolts.
Refer to EM-49, “Removal and Installation”.
+
Tighten clutch operating cylinder bolts. Refer to CL-15, “Instal-
lation”.
+
Tighten starter motor bolts. Refer to SC-19, “Removal and
Installation”.
+
Install drive shafts. Refer to AX-11, “Installation”.
+
Tighten all transaxle bolts and any part removed.
SMT932D
MODEL YD ENGINE
NLMT0090S0201
Bolt No.
Tightening torque
N·m (kg-m, ft-lb)
“
!
”
mm (in)
1
40 - 49 (4.0 - 5.0, 29 - 36)
70 (2.76)
2
30.4 - 36.3 (3.1 - 3.7, 23 - 26)
60 (2.36)
3
30.4 - 36.3 (3.1 - 3.7, 23 - 26)
55 (2.17)
REMOVAL AND INSTALLATION
RS5F50A
Installation
MT-22
NLMT0038
Components
NLMT0038S01
NMT133
1.
Control lever knob
2.
Boot
3.
Control lever socket
4.
Control lever
5.
Bearing seat spring
6.
Seat
7.
Bush
8.
O-ring
9.
Hand lever socket
10. Plate bolt
11. Transaxle hole cover
12. Mass damper
13. Holder bracket
14. Return spring rubber
15. Return spring
16. Control rod
17. Bush
18. Collar
19. Bush
20. Collar
21. Support rod
22. Plate
23. Support rod bracket
TRANSAXLE GEAR CONTROL
Components
MT-23
NLMT0054
Case Components
NLMT0054S02
SMT942D
1.
Clutch housing
2.
Dust seal
3.
Oil pocket
4.
Check plug
5.
Input shaft oil seal
6.
Oil channel
7.
Mainshaft front bearing
8.
Bearing retainer
9.
Bush
10. Reverse idler gear front thrust
washer
11. Reverse idler gear
12. Reverse idler gear bearing
13. Reverse idler gear rear thrust
washer
14. O-ring
15. Reverse idler gear shaft
16. Snap ring
17. Reverse switch
18. Filler plug
19. Side cover gasket
20. Side cover
21. Welch plug
22. Mainshaft bearing snap ring
23. Mainshaft rear bearing adjusting
shim
24. O-ring
25. Rear cover
26. Differential oil seal
27. Drain plug
28. PNP switch
29. Transmission case
30. Oil gutter
31. Welch plug
32. Magnet
33. Boot
34. Striking rod oil seal
35. Welch plug
36. Differential oil seal
37. O-ring
38. Speedometer pinion
OVERHAUL
RS5F70A
Case Components
MT-24
Gear Components
=NLMT0054S03
SMT641DA
1.
Reverse idler gear front thrust
washer
2.
Reverse idler gear
3.
Reverse idler gear bearing
4.
Reverse idle gear rear thrust
washer
5.
O-ring
6.
Reverse idler gear shaft
7.
Snap ring
8.
Input shaft front bearing
9.
Input shaft
10. 3rd gear needle bearing
11. 3rd input gear
12. 3rd gear baulk ring
13. Coupling sleeve
14. Spread spring
15. Shifting insert
16. 3rd & 4th synchronizer hub
17. Spread spring
18. 4th gear C-ring
19. 4th gear needle bearing
20. 4th gear baulk ring
21. 4th input gear
22. 5th gear front C-ring
23. 5th input gear
24. 5th gear rear C-ring
25. C-ring holder
26. Input shaft rear bearing
27. Oil channel
28. Input shaft rear bearing adjusting
shim
29. Mainshaft front bearing
30. Mainshaft
31. 1st gear needle bearing
32. 1st main gear
33. 1st inner baulk ring
34. 1st synchronizer cone
35. 1st outer baulk ring
36. 1st & 2nd synchronizer hub
37. Coupling sleeve
38. Insert spring
39. 2nd gear bush
40. 2nd gear needle bearing
41. 2nd gear outer baulk ring
42. 2nd gear synchronizer cone
43. 2nd inner baulk ring
44. 2nd main gear
45. 3rd main gear
46. Spacer
47. Mainshaft adjusting shim
48. 4th main gear
49. 5th gear bush
50. 5th gear needle bearing
51. 5th main gear
52. 5th gear baulk ring
53. Spread spring
54. Shifting insert
55. 5th & reverse synchronizer hub
56. Spread spring
57. Coupling sleeve
58. Reverse gear bush
59. Reverse gear needle bearing
60. Reverse gear baulk ring
61. Reverse main gear
62. Sub-gear
63. Sub-gear washer
64. Snap ring
65. Mainshaft thrust washer
66. Mainshaft rear bearing
67. Mainshaft C-ring
68. C-ring holder
69. Snap ring
OVERHAUL
RS5F70A
Gear Components
MT-25
Shift Control Components
=NLMT0054S04
SMT642DB
1.
Clutch housing
2.
3rd & 4th bracket
3.
3rd & 4th shift fork
4.
Retaining pin
5.
Check ball
6.
Check pin
7.
Check spring
8.
Check plug
9.
Stopper ring
10. 3rd & 4th fork rod
11. Selector shaft pin
12. Selector
13. 5th & reverse bracket
14. Reverse switch bracket
15. Retaining pin
16. 5th & reverse shift fork
17. Interlock plunger
18. Check ball
19. Interlock pin
20. Stopper ring
21. 5th & reverse fork rod
22. Striking lever
23. Retaining pin
24. 1st & 2nd bracket
25. 1st & 2nd shift fork
26. Check ball
27. 1st & 2nd fork rod
28. Transaxle case
29. Check ball
30. Check spring
31. Check plug
32. Select check leaf spring
33. Return spring
34. Steel ball
35. Reverse gate
36. Return bearing
37. Selector arm
38. Bush
39. Welch plug
40. Selector shaft
41. Striking yoke
42. Retaining pin
43. Striking rod
44. Dust boot
45. Striking rod oil seal
46. Welch plug
OVERHAUL
RS5F70A
Shift Control Components
MT-26
Final Drive Components
=NLMT0054S05
YMT001
1.
Differential side bearing adjusting
shim
2.
Differential side bearing outer race
3.
Differential side bearing
4.
Final gear
5.
Differential case
6.
Speedometer drive gear
7.
Speedometer stopper
8.
Differential side bearing
9.
Differential side bearing outer race
10. Pinion mate thrust washer
11. Pinion mate gear
12. Side gear thrust washer
13. Side gear
14. Pinion mate shaft
15. Lock pin
OVERHAUL
RS5F70A
Final Drive Components
MT-27
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