Nissan X-Trail 32. Manual — part 1076

ENGINE ASSEMBLY

EM-201

< UNIT REMOVAL AND INSTALLATION >

[QR25DE]

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• Always be careful to work safely, avoid forceful or uninstructed operations.
• Never start working until exhaust system and coolant are cool enough.
• If items or work required are not covered by the engine section, refer to the applicable sections.
• Always use the support point specified for lifting.
• Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-

able reasons, support at the rear axle jacking point with a transmission jack or similar tool before
starting work, in preparation for the backward shift of center of gravity.

• For supporting points for lifting and jacking point at rear axle, refer to

GI-31, "Garage Jack and

Safety Stand and 2-Pole Lift"

.

NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.

REMOVAL

Outline

Remove the engine and the transaxle assembly from the vehicle downward. Separate the engine and the tran-
saxle.

Preparation

1.

Release fuel pressure. Refer to

EC-558, "Work Procedure"

.

2.

Drain engine coolant from radiator. Refer to

CO-39, "Draining"

.

CAUTION:

• Perform this step when the engine is cold.
• Never spill engine coolant on drive belt.

3.

Remove the following parts.
• Battery and battery tray: Refer to

PG-142, "EXCEPT FOR R9M : Removal and Installation"

.

• Air duct and air cleaner assembly: Refer to

EM-174, "Exploded View"

.

• Engine under cover: Refer to

EXT-39, "ENGINE UNDER COVER : Exploded View"

.

• Radiator hose (upper and lower): Refer to

CO-43, "Exploded View"

.

• Front road wheels and tires: Refer to

WT-61, "Exploded View"

.

• Front fender protector (RH and LH): Refer to

EXT-35, "FENDER PROTECTOR : Exploded View"

.

• Exhaust front tube 1 and 2: Refer to

EX-12, "Exploded View"

.

4.

Discharge refrigerant from A/C circuit. Refer to

HA-111, "Recycle Refrigerant"

.

Engine Room LH

1.

Disconnect all connections of engine harness around the engine mounting insulator (LH), and then tem-
porarily secure the engine harness into the engine side.

CAUTION:

Protect connectors using a resin bag against foreign materials during the operation.

2.

Disconnect fuel feed hose at engine side. Refer to

EM-184, "Removal and Installation"

.

3.

Disconnect heater hoses.

4.

Disconnect control cable from transaxle. Refer to

TM-409, "QR25DE : Exploded View"

.

5.

Remove ground cable at transaxle side.

6.

Disconnect CVT fluid cooler hose. Refer to

TM-441, "QR25DE : Exploded View"

.

Engine Room RH

1.

Disconnect vacuum hose from intake manifold. Refer to

EM-176, "Exploded View"

.

2.

Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to

HA-

123, "Exploded View"

.

3.

Disconnect brake booster vacuum hose.

Vehicle inside

Disconnect intermediate shaft at steering gear assembly side. Refer to

ST-17, "Exploded View"

.

Vehicle Underbody

1.

Remove front wheel sensor (LH and RH) for ABS from steering knuckle. Refer to

BRC-212, "FRONT

WHEEL SENSOR : Exploded View"

.

2.

Remove brake caliper assembly with piping connected from steering knuckle. Temporarily secure it on the
vehicle side with a rope to avoid load on it. Refer to the following table:

EM-202

< UNIT REMOVAL AND INSTALLATION >

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ENGINE ASSEMBLY

3.

Disconnect steering outer sockets from steering knuckle. Refer to

ST-20, "LHD : Exploded View"

(LHD

models) or

ST-21, "RHD : Exploded View"

(RHD models).

4.

Remove transverse link from steering knuckle. Refer to

FSU-17, "Exploded View"

.

5.

Remove front drive shafts (RH and LH). Refer to

FAX-112, "QR25DE : Exploded View"

.

NOTE:
Cap or plug openings to prevent fluid from spilling.

6.

Remove propeller shaft. Refer to

DLN-214, "Exploded View"

.

7.

Remove stabilizer connecting rod. Refer to

FSU-19, "Exploded View"

.

8.

Remove rear torque rod.

9.

Remove front suspension member. Refer to

FSU-22, "Exploded View"

.

10. Preparation for the separation work of transaxle is as follows:

• Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to

EM-242, "Exploded

View"

.

Removal

1.

Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of the engine and the transaxle assembly.

CAUTION:

Put a piece of wood or an equivalent as the supporting sur-
face, secure a completely stable condition.

2.

Remove upper torque rod bolt (RH).
• Loosen the mounting bolt as shown in the figure.

TYPE

Reference

LHD models

BR-50, "BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View"

RHD models

1 piston type

BR-110, "BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded
View"

2 piston type

BR-115, "BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded
View"

JSBIA4991ZZ

JPBIA5146ZZ

: Engine front

JSBIA4537ZZ

ENGINE ASSEMBLY

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3.

Remove engine mounting insulator bolts (RH).
• Loosen the mounting bolts in the reverse order as shown in

the figure.

4.

Remove engine mounting insulator bolts (LH).
• Loosen the mounting bolts in the reverse order as shown in

the figure.

5.

Remove engine and transaxle assembly from the vehicle by lowering (or raising the lift) a bottom support-
ing tool, such as manual lift table caddy [SST: GW86490800] or mission jack.

CAUTION:

• Check that no part interferes with the vehicle side.
• Before and during this lifting, always check if any harnesses are left connected.
• During the removal, always be careful to prevent the vehicle from falling off the lift due to

changes in the center of gravity.

• If necessary, support the vehicle by setting jack or suitable tool at the rear.

Separation

1.

Install engine slingers into front left of engine mount bracket (RH) and rear right of cylinder head.

: Engine front

JSBIA4533ZZ

: Engine front

JSBIA4532ZZ

: Engine front

Slinger bolts

JSBIA4992ZZ

EM-204

< UNIT REMOVAL AND INSTALLATION >

[QR25DE]

ENGINE ASSEMBLY

2.

Remove starter motor. Refer to

STR-31, "QR25DE : Exploded View"

.

3.

Lift with a hoist and separate the engine from the transaxle assembly. Refer to

TM-449, "Exploded View"

.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never allow engine oil to get on engine mounting insulator. Be careful not to damage engine mount-

ing insulator.

• Check that each mounting insulator is seated properly, and tighten mounting nuts and bolts.

Preparation

1.

Install the engine mounting insulator bolts (LH) as follows:

a.

Tighten the bolt in order of No. 1,No. 2 to shown in the figure
(temporarily).

b.

Tighten the bolt shown in the figure (specified torque).

2.

Install the engine mounting insulator bolts (RH) as follows:

a.

Tighten the bolt No. 2 as shown in the figure (temporarily).

b.

Tighten the bolt shown in the figure (specified torque).

3.

Install the rear torque rod bracket bolts as follows:

a.

Tighten the bolt No. 2 and 3 as shown in the figure (temporarily).

Installation

1.

Install the engine mounting insulator bolts (LH) as follows:

Cylinder head side :

: 22.0 N·m (2.2 kg-m, 16 ft-lb)

Engine mount bracket side :

: 48.0 N·m (4.9 kg-m, 35 ft-lb)

: Vehicle front

JSBIA4993ZZ

: Vehicle front

JSBIA4994ZZ

Tightening procedure

: 3

2

: Vehicle front

JSBIA4991ZZ

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Текст

Политика конфиденциальности