Nissan Terrano r20e. Manual — part 378

Wheel runout

Unit: mm (in)

Wheel type

Steel

Aluminum

16

″

x 7J

16

″

x 7J

Radial runout limit

0.5 (0.020)

0.3 (0.012)

Lateral runout limit

0.8 (0.031)

0.3 (0.012)

Wheel bearing

Axial end play limit

mm (in)

0

Lock nut

Tightening torque

N

⋅

m (kg-m, ft-lb)

78 - 98

(7.9 - 10, 57 - 72)

Retightening torque

N

⋅

m (kg-m, in-lb)

0.5 - 1.5

(0.05 - 0.15, 4 - 13)

TIGHTENING TORQUE

Unit

N

⋅

m

kg-m

ft-lb

Clutch

Pedal stopper lock nut

12 - 15

1.2 - 1.5

8.7 - 10.8

Master cylinder push rod
lock nut

8 - 11

0.8 - 1.1

5.8 - 8.0

Manual transmission

Drain and filler plugs

FS5R30A

25 - 34

2.5 - 3.5

18 - 25

Differential carrier

Drain and filler plugs

R180A

39 - 59

4 - 6

28.8 - 43.5

H233B

59 - 98

6 - 10

43.5 - 72.3

Front axle and front suspen-
sion

Tie-rod lock nut

60 - 70

6.1 - 7.1

44.3 - 51.6

Brake system

Air bleeder valve

7 - 9

0.7 - 0.9

5.1 - 6.5

Wheel and tire

Wheel nut

118 - 147

12.0 - 15.0

87.0 -

108.4

SERVICE AND SPECIFICATIONS (SDS)

Chassis and Body Maintenance (Cont’d)

MA-50

MANUAL TRANSMISSION

SECTION

MT

CONTENTS

PREPARATION

. . . . . . . . . . . . . . . . 2

Special Service Tools . . . . . . . . . . . . ..2
Commercial Service Tools . . . . . . . . . . ...4

TRANSMISSION FS5R30A

. . . . . . . . . . . .5

Replacing the Rear Oil Seal. . . . . . . . . . 5

FS5R30A

ON-VEHICLE SERVICE

. . . . . . . . . . . . ..6

Check of Position Switches . . . . . . . . . . .6

REMOVAL AND INSTALLATION

. . . . . . . . . 7

Removal. . . . . . . . . . . . . . . . . ...7
Installation. . . . . . . . . . . . . . . . . 8

MAJOR OVERHAUL

. . . . . . . . . . . . . .10

Case Components . . . . . . . . . . . . . .10
Gear Components . . . . . . . . . . . . . . 11
Shift Control Components . . . . . . . . . . .13

DISASSEMBLY

. . . . . . . . . . . . . . . ..14

Case Components . . . . . . . . . . . . . .14
Shift Control Components . . . . . . . . . . .15
Gear Components . . . . . . . . . . . . . .16

INSPECTION

. . . . . . . . . . . . . . . . ..21

Shift Control Components . . . . . . . . . . .21
Gear Components . . . . . . . . . . . . . .21

ASSEMBLY

. . . . . . . . . . . . . . . . . 23

Gear Components . . . . . . . . . . . . . .23
Shift Control Components . . . . . . . . . . .31
Case Components . . . . . . . . . . . . . .32

SERVICE DATA AND SPECIFICATIONS (SDS)

. . ..34

General Specifications. . . . . . . . . . . ...34
Inspection and Adjustment . . . . . . . . . . 35

Special Service Tools

*: Special tool or commercial equivalent

Tool number
Tool name

Description

ST23540000*
Pin punch

Removing and installing retaining pin

ST30031000*
Puller

Removing 1st & 2nd synchronizer assembly
Removing counter gear rear thrust bearing
Removing main drive bearing

ST33290001*
Puller

Removing rear oil seal

ST33230000*
Drift

a: 51 mm (2.01 in) dia.

b: 28.5 mm (1.122 in) dia.

Removing mainshaft and counter gear

ST22350000*
Drift

a: 34 mm (1.34 in) dia.

b: 28 mm (1.10 in) dia.

Removing counter gear front bearing
(Use with KV38100300)

KV38100300*
Drift

a: 54 mm (2.13 in) dia.

b: 32 mm (1.26 in) dia.

Removing counter gear front bearing
(Use with ST22350000)
Installing counter gear rear bearing

ST30720000*
Drift

a: 77 mm (3.03 in) dia.

b: 55.5 mm (2.185 in) dia.

Removing mainshaft front bearing
Installing mainshaft front bearing

PREPARATION

MT-2

*: Special tool or commercial equivalent

Tool number
Tool name

Description

ST33210000*
Drift

a: 44 mm (1.73 in) dia.

b: 24.5 mm (0.965 in) dia.

Installing counter gear front bearing
Installing front cover oil seal

ST33220000*
Drift

a: 37 mm (1.46 in) dia.

b: 22 mm (0.87 in) dia.

Removing and installing counter gear rear end
bearing

ST30613000*
Drift

a: 72 mm (2.83 in) dia.

b: 48 mm (1.89 in) dia.

Installing main drive gear bearing

ST37750000*
Drift

a: 40 mm (1.57 in) dia.

b: 31 mm (1.22 in) dia.

Removing counter gear rear bearing
Installing OD gear bushing
Installing reverse cone
Installing reverse counter gear
Installing counter gear rear end bearing

ST22452000*
Drift

a: 40 mm (1.57 in) dia.

b: 36 mm (1.42 in) dia.

Installing reverse hub
Installing mainshaft rear bearing

ST33400001*
Drift

a: 60 mm (2.36 in) dia.

b: 47 mm (1.85 in) dia.

Installing rear oil seal

ST36730000*
Drift

a: 50 mm (1.97 in) dia.

b: 39 mm (1.54 in) dia.

Installing sub-gear on reverse
idler gear

PREPARATION

Special Service Tools (Cont’d)

MT-3