Nissan March K13. Manual — part 650
AIR BREATHER HOSE
TM-17
< REMOVAL AND INSTALLATION >
[5MT: RS5F91R]
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AIR BREATHER HOSE
Exploded View
INFOID:0000000006056573
Removal and Installation
INFOID:0000000006056574
REMOVAL
1.
Remove air breather hose from the 2 way connector.
CAUTION:
When removing air breather hose, be sure to hold 2 way connector securely.
2.
Remove cap hose from air breather hose.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Install air breather hose, preventing crush and clogging caused by bending.
• Insert the allowance of air breather hose to the spool of the 2 way connector.
1.
Cap
2.
Air breather hose
3.
2 way connector
JPDIC0788ZZ
TM-18
< REMOVAL AND INSTALLATION >
[5MT: RS5F91R]
5TH MAIN GEAR ASSEMBLY
5TH MAIN GEAR ASSEMBLY
Removal and Installation
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REMOVAL
1.
Shift the shifter lever to the 3rd gear position.
2.
Disconnect the shifter cable and the selector cable from shifter lever A and selector lever. Refer to
CAUTION:
Never move shifter lever A and the selector lever to disconnect each cable.
3.
Drain gear oil. Refer to
.
4.
Remove fender protector LH. Refer to
EXT-17, "FENDER PROTECTOR : Removal and Installation"
.
5.
Remove the harness clamp (A) from rear housing (1).
6.
Remove rear housing and O-ring.
CAUTION:
Remove in the input shaft axial direction because the oil
channel of the rear housing is inserted in the center hole of
the input shaft.
7.
Remove 5th main gear assembly, referring to Step 5 to 9 of “Dis-
assembly of TRANSAXLE ASSEMBLY.” Refer to
.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Shift into 3rd with shifter lever to install the 5th main gear assembly, referring to Step 35 to 38 of “Assembly
of TRANSAXLE ASSEMBLY.” Refer to
.
• Install O-ring and the rear housing to the transaxle case and tighten the mounting bolts to the specified
.
CAUTION:
Never pinch O-ring when installing rear housing.
• Refill gear oil. Refer to
Inspection
INFOID:0000000006056576
INSPECTION AFTER INSTALLATION
• Check the oil leakage and the oil level. Refer to
.
• Check the operation of the control linkage. Refer to
JPDIC0734ZZ
TRANSAXLE ASSEMBLY
TM-19
< UNIT REMOVAL AND INSTALLATION >
[5MT: RS5F91R]
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UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000006056577
Removal and Installation
INFOID:0000000006056578
CAUTION:
Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position every
time when removing transaxle assembly. At this timing, dust on the sliding parts may damage a seal of
CSC and may cause clutch fluid leakage. Refer to
CL-16, "Removal and Installation"
REMOVAL
1.
Shift the shifter lever to the neutral position.
2.
Remove battery. Refer to
PG-143, "Removal and Installation"
.
3.
Remove air duct (inlet), air cleaner body assembly, and air cleaner cover assembly. Refer to
4.
Remove air breather hose. Refer to
TM-17, "Removal and Installation"
.
5.
Remove bracket (1).
6.
Disconnect selector cable and shifter cable from transaxle
assembly. Refer to
TM-15, "Removal and Installation"
7.
Disconnect speed sensor connector.
8.
Remove clutch tube clip from engine mounting bracket (LH).
9.
Remove clutch tube from CSC (Concentric Slave Cylinder) and
then temporarily secure it to a position where it will not inhibit
work. Refer to
CL-14, "Removal and Installation"
.
CAUTION:
• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immedi-
ately and wash the affected area with water.
• Never depress clutch pedal during removal procedure.
10. Remove fender protector LH. Refer to
EXT-17, "FENDER PROTECTOR : Removal and Installation"
.
1.
Transaxle assembly
: Refer to "INSTALLATION" in
TM-19, "Removal and Installation"
for the locations and tightening torque.
JPDIC0478ZZ
: Vehicle front
JPDIC0799ZZ
TM-20
< UNIT REMOVAL AND INSTALLATION >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
11. Disconnect ground cable.
12. Disconnect position switch connector (A).
13. Remove the harness clamp from rear housing.
14. Disconnect crankshaft position sensor connector.
15. Remove the engine harness clamp and then temporarily secure
it to a position where it will not inhibit work.
16. Remove starter motor. Refer to
STR-19, "Removal and Installa-
17. Remove front drive shafts. Refer to
.
NOTE:
Insert a suitable plug into differential side oil seal after removing
front drive shaft.
18. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.
CAUTION:
When setting a suitable jack, be careful so that it does not contact with the switch.
19. Remove engine mounting frame support (LH) mounting bolts from vehicle. Refer to
.
20. Remove rear engine mounting bracket and rear torque rod. Refer to
EM-79, "Removal and Installation"
21. Remove transaxle assembly mounting bolts.
22. Remove transaxle assembly from the engine.
CAUTION:
• Fix transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
23. Remove engine mounting bracket (LH) and engine mounting frame support (LH) from transaxle assembly.
24. Remove CSC. Refer to
CL-16, "Removal and Installation"
.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Fix transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, never bring input shaft into contact with clutch cover.
• Tapping work for tapping bolts is not applied to new clutch housing. Do not perform tapping by other
than screwing tapping bolts because tapping is formed by screwing tapping bolts into clutch hous-
ing.
• Tighten transaxle assembly mounting bolts to the specified torque.
The figure is the view from the engine.
Inspection
INFOID:0000000006056629
INSPECTION AFTER INSTALLATION
• Check the oil leakage and the oil level. Refer to
.
• Check the operation of the control linkage. Refer to
JPDIC0733ZZ
Bolt symbol
A
B
C
D
Insertion direction
Transaxle to
engine
Engine to transaxle
Quantity
2
2
2
1
Bolt length
“
” mm (in)
55 (2.17)
44 (1.73)
49 (1.93)
69 (2.72)
Tightening torque
N·m (kg-m, ft-lb)
48.0 (4.9, 35)
JPDIC0794ZZ
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