Nissan Juke F15. Manual — part 102

BR-68

< SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

INFOID:0000000012200311

EXCEPT NISMO RS

Unit: mm (in)

NISMO RS

Unit: mm (in)

Brake Pedal

INFOID:0000000012200312

Unit: mm (in)

Brake Booster

INFOID:0000000012200313

Unit: mm (in)

Front Disc Brake

INFOID:0000000012200314

EXCEPT NISMO RS

Front brake

Cylinder bore diameter

57.2 (2.252)

Pad length

× width × thickness

126.0

× 46.0 × 11.0 (4.96 × 1.811 × 0.433)

Rotor outer diameter

× thickness

296

× 26.0 (11.65 × 1.024)

Rear brake

Cylinder bore diameter

34.93 (1.3752)

Pad length

× width × thickness

83.0

× 31.9 × 8.5 (3.268 × 1.256 × 0.335)

Rotor outer diameter

× thickness

292

× 9.0 (11.50 × 0.354)

Master cylinder

Cylinder bore diameter

23.8 (15/16)

Control valve

Valve type

Electric brake force distribution

Brake booster

Diaphragm diameter

256 (10)

Recommended brake fluid

Refer to

MA-11, "Fluids and Lubricants"

.

Front brake

Cylinder bore diameter

57.15 (2.2500)

Pad length

× width × thickness

123.6

× 47.5 × 11.0 (4.87 × 1.870 × 0.433)

Rotor outer diameter

× thickness

320

× 28.0 (12.60 × 1.102)

Rear brake

Cylinder bore diameter

34.93 (1.3752)

Pad length

× width × thickness

83.0

× 31.9 × 8.5 (3.268 × 1.256 × 0.335)

Rotor outer diameter

× thickness

292

× 16.0 (11.50 × 0.630)

Master cylinder

Cylinder bore diameter

23.8 (15/16)

Control valve

Valve type

Electric brake force distribution

Brake booster

Diaphragm diameter

256 (10)

Recommended brake fluid

Refer to

MA-11, "Fluids and Lubricants"

.

Item

Standard

Brake pedal height

160.4 – 170.4 (6.31 – 6.71)

Depressed brake pedal height
[Depressing 490 N (50 kg, 110 lb) while turning the engine ON]

70.0 (2.756) or more

Clearance between stop lamp switch and brake pedal position switch threaded end and the
brake pedal lever

0.74 – 1.96 (0.0291 – 0.0772)

Brake pedal play

3 – 11 (0.12 – 0.43)

Item

Standard

Input rod length

156.5 – 157.5 (6.16 – 6.20)

SERVICE DATA AND SPECIFICATIONS (SDS)

BR-69

< SERVICE DATA AND SPECIFICATIONS (SDS)

C

D

E

G

H

I

J

K

L

M

A

B

BR

N

O

P

Unit: mm (in)

*To check if rotor imbalance, rotor runout deformation is occured.

NISMO RS

Unit: mm (in)

*To check if rotor imbalance, rotor runout deformation is occured.

Rear Disc Brake

INFOID:0000000012200315

EXCEPT NISMO RS

Unit: mm (in)

*To check if rotor imbalance, rotor runout deformation is occured.

NISMO RS

Unit: mm (in)

*To check if rotor imbalance, rotor runout deformation is occured.

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

24.0 (0.945)

Thickness variation (measured at 8 positions)*

0.008 (0.0003)

Runout (with it attached to the vehicle)

0.035 (0.0014)

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

26.0 (1.024)

Thickness variation (measured at 8 positions)*

0.008 (0.0003)

Runout (with it attached to the vehicle)

0.035 (0.0014)

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

8.0 (0.315)

Thickness variation (measured at 8 positions)*

0.016 (0.0006)

Runout (with it attached to the vehicle)

0.1 (0.004)

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

14.0 (0.551)

Thickness variation (measured at 8 positions)*

0.016 (0.0006)

Runout (with it attached to the vehicle)

0.1 (0.004)

BRC-1

BRAKES

C

D

E

G

H

I

J

K

L

M

SECTION

BRC

A

B

BRC

N

O

P

CONTENTS

BRAKE CONTROL SYSTEM

WITH VDC

PRECAUTION . . . . . . . . . . . ...

4

PRECAUTIONS . . . . . . . . . . . . ...

4

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . ...

4

Precaution for Procedure without Cowl Top Cover

. ..

4

Precautions for Removing Battery Terminal . . .....

4

Precaution for Brake System . . . . . . . . ....

5

Precaution for Brake Control system . . . . . ....

6

Precaution for Harness Repair . . . . . . . . ..

7

PREPARATION . . . . . . . . . . .

8

PREPARATION . . . . . . . . . . . . ...

8

Special Service Tool . . . . . . . . . . . .....

8

Commercial Service Tool . . . . . . . . . . ..

8

SYSTEM DESCRIPTION . . . . . . . ..

9

COMPONENT PARTS . . . . . . . . . .

9

Component Parts Location . . . . . . . . . ....

9

Component Description . . . . . . . . . . ...

11

Wheel Sensor and Sensor Rotor . . . . . . .

11

ABS Actuator and Electric Unit (Control Unit) . . .

12

Stop Lamp Switch . . . . . . . . . . . . ...

13

Brake Pedal Position Switch . . . . . . . . ...

13

Steering Angle Sensor . . . . . . . . . . .

13

Yaw Rate/Side/Decel G Sensor . . . . . . . ..

13

VDC OFF Switch . . . . . . . . . . . . . .

13

Brake Fluid Level Switch . . . . . . . . . . .

13

Parking Brake Switch . . . . . . . . . . . ..

13

SYSTEM . . . . . . . . . . . . . . . .

14

System Description . . . . . . . . . . . . .

14

Fail-safe . . . . . . . . . . . . . . . . ..

25

VDC FUNCTION . . . . . . . . . . . . . .

28

VDC FUNCTION : System Description . . . . ...

28

TCS FUNCTION . . . . . . . . . . . . . . .

31

TCS FUNCTION : System Description . . . . .

32

ABS FUNCTION . . . . . . . . . . . . . .

33

ABS FUNCTION : System Description . . . . .

33

EBD FUNCTION . . . . . . . . . . . . . .

35

EBD FUNCTION : System Description . . . . .

35

BRAKE LIMITED SLIP DIFFERENTIAL (BLSD)
FUNCTION . . . . . . . . . . . . . . . . .

36

BRAKE LIMITED SLIP DIFFERENTIAL (BLSD)
FUNCTION : System Description . . . . . . .

36

DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] . ...

39

CONSULT Function . . . . . . . . . . . . .

39

ECU DIAGNOSIS INFORMATION . . . ..

44

ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) . . . . . . . . . . . .

44

Reference Value . . . . . . . . . . . . . ..

44

Fail-safe . . . . . . . . . . . . . . . . ...

46

DTC Inspection Priority Chart . . . . . . . . ..

49

DTC Index . . . . . . . . . . . . . . . ...

50

WIRING DIAGRAM . . . . . . . . . ..

52

BRAKE CONTROL SYSTEM . . . . . . ...

52

Wiring Diagram . . . . . . . . . . . . . .

52

BASIC INSPECTION . . . . . . . . ...

59

DIAGNOSIS AND REPAIR WORK FLOW . ...

59

Work Flow . . . . . . . . . . . . . . . .

59

Diagnostic Work Sheet . . . . . . . . . . .

60

ADDITIONAL SERVICE WHEN REPLACING
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) . . . . . . . . . . . .

62

Description . . . . . . . . . . . . . . . ...

62

BRC-2

ADJUSTMENT OF STEERING ANGLE SEN-
SOR NEUTRAL POSITION . . . . . . . ...

63

Description . . . . . . . . . . . . . . . ..

63

Work Procedure . . . . . . . . . . . . . ..

63

DTC/CIRCUIT DIAGNOSIS . . . . . . .

65

C1101, C1102, C1103, C1104 WHEEL SEN-
SOR . . . . . . . . . . . . . . . . .

65

DTC Logic . . . . . . . . . . . . . . . ...

65

Diagnosis Procedure . . . . . . . . . . . ..

66

C1105, C1106, C1107, C1108 WHEEL SEN-
SOR . . . . . . . . . . . . . . . . .

70

DTC Logic . . . . . . . . . . . . . . . ...

70

Diagnosis Procedure . . . . . . . . . . . ..

71

C1109 POWER AND GROUND SYSTEM . . .

77

DTC Logic . . . . . . . . . . . . . . . ...

77

Diagnosis Procedure . . . . . . . . . . . ..

77

C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT) . . . . . . ...

79

DTC Logic . . . . . . . . . . . . . . . ...

79

Diagnosis Procedure . . . . . . . . . . . ..

79

C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM . . . . . . . . . . . . . . . . .

81

DTC Logic . . . . . . . . . . . . . . . ...

81

Diagnosis Procedure . . . . . . . . . . . ..

81

C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR . . . . . . . . . . . .

84

DTC Logic . . . . . . . . . . . . . . . ...

84

Diagnosis Procedure . . . . . . . . . . . ..

85

C1115 WHEEL SENSOR . . . . . . . . ...

88

DTC Logic . . . . . . . . . . . . . . . ...

88

Diagnosis Procedure . . . . . . . . . . . ..

88

C1116 STOP LAMP SWITCH . . . . . . .

95

DTC Logic . . . . . . . . . . . . . . . ...

95

Diagnosis Procedure . . . . . . . . . . . ..

96

Component Inspection . . . . . . . . . . ....

99

C1120, C1122, C1124, C1126 ABS IN VALVE
SYSTEM . . . . . . . . . . . . . . ...

100

DTC Logic . . . . . . . . . . . . . . . ..

100

Diagnosis Procedure . . . . . . . . . . . .

100

C1121, C1123, C1125, C1127 ABS OUT
VALVE SYSTEM . . . . . . . . . . . ..

102

DTC Logic . . . . . . . . . . . . . . . ..

102

Diagnosis Procedure . . . . . . . . . . . .

102

C1130 ENGINE SIGNAL . . . . . . . . .

104

DTC Logic . . . . . . . . . . . . . . . ..

104

Diagnosis Procedure . . . . . . . . . . . .

104

C1140 ACTUATOR RELAY SYSTEM . . . .

106

DTC Logic . . . . . . . . . . . . . . . ..

106

Diagnosis Procedure . . . . . . . . . . . .

106

C1143 STEERING ANGLE SENSOR . . . ..

108

DTC Logic . . . . . . . . . . . . . . . .

108

Diagnosis Procedure . . . . . . . . . . . .

108

C1144 INCOMPLETE STEERING ANGLE
SENSOR ADJUSTMENT . . . . . . . . .

111

DTC Logic . . . . . . . . . . . . . . . .

111

Diagnosis Procedure . . . . . . . . . . . .

111

C1155 BRAKE FLUID LEVEL SWITCH . . ..

113

DTC Logic . . . . . . . . . . . . . . . .

113

Diagnosis Procedure . . . . . . . . . . . .

113

Component Inspection . . . . . . . . . . ..

116

C1164, C1165 CV SYSTEM . . . . . . . .

117

DTC Logic . . . . . . . . . . . . . . . .

117

Diagnosis Procedure . . . . . . . . . . . .

117

C1166, C1167 SV SYSTEM . . . . . . . .

119

DTC Logic . . . . . . . . . . . . . . . .

119

Diagnosis Procedure . . . . . . . . . . . .

119

C1176 STOP LAMP SW2 . . . . . . . . .

121

DTC Logic . . . . . . . . . . . . . . . .

121

Diagnosis Procedure . . . . . . . . . . . .

122

Component Inspection . . . . . . . . . . ..

125

U1000 CAN COMM CIRCUIT . . . . . . ...

126

Description . . . . . . . . . . . . . . .

126

DTC Logic . . . . . . . . . . . . . . . .

126

Diagnosis Procedure . . . . . . . . . . . .

126

U1010 CONTROL UNIT (CAN) . . . . . .

127

Description . . . . . . . . . . . . . . .

127

DTC Logic . . . . . . . . . . . . . . . .

127

Diagnosis Procedure . . . . . . . . . . . .

127

POWER SUPPLY AND GROUND CIRCUIT .

129

Diagnosis Procedure . . . . . . . . . . . .

129

PARKING BRAKE SWITCH . . . . . . . .

132

Component Function Check . . . . . . . . .

132

Diagnosis Procedure . . . . . . . . . . . .

132

Component Inspection . . . . . . . . . . ..

132

VDC OFF SWITCH . . . . . . . . . . ...

134

Component Function Check . . . . . . . . .

134

Diagnosis Procedure . . . . . . . . . . . .

134

Component Inspection . . . . . . . . . . ..

135

ABS WARNING LAMP . . . . . . . . . .

136

Component Function Check . . . . . . . . .

136

Diagnosis Procedure . . . . . . . . . . . .

136

BRAKE WARNING LAMP . . . . . . . .

137

Component Function Check . . . . . . . . .

137

Diagnosis Procedure . . . . . . . . . . . .

137

VDC WARNING LAMP . . . . . . . . . .

138

Component Function Check . . . . . . . . .

138