Nissan Juke F15. Manual — part 1228

TM-102

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

CAUTION:

• Check that return spring is securely seated in the groove

on return pin.

11. Install 1st-2nd shift fork (1) and 1st-2nd fork rod (2) and then

install retaining pin to 1st-2nd shift fork.

CAUTION:

• Do not reuse retaining pin.

• Be careful with the orientation of 1st-2nd shift fork and

1st-2nd fork rod.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of 1st-

2nd shift fork.

12. Install 3rd-4th shift fork (1) to 3rd-4th coupling sleeve.

CAUTION:

Be careful with the orientation of 3rd-4th shift fork.

13. Install 5th-6th shift fork (1) and 5th-6th fork rod (2) and then

install retaining pin to 5th-6th shift fork.

CAUTION:

• Do not reuse retaining pin.

• Be careful with the orientation of 5th-6th shift fork and

5th-6th fork rod.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of 5th-

6th shift fork.

PCIB1866E

PCIB1856E

PCIB1855E

PCIB1852E

TRANSAXLE ASSEMBLY

TM-103

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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14. Install 3rd-4th fork rod (2) and then install retaining pin to 3rd-4th

shift fork (1).

CAUTION:

• Do not reuse retaining pin.

• Be careful with the orientation of 3rd-4th fork rod.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of 3rd-

4th shift fork.

15. Install reverse shift fork (1) and reverse fork rod (2).

CAUTION:

Be careful with the orientation of reverse shift fork and

reverse fork rod.

16. Rotate striking lever of striking rod assembly as shown. Then

rotate reverse fork rod to a position where bracket of reverse

fork rod does not interfere with striking lever of striking rod

assembly.

17. Install retaining pin to reverse shift fork (1).

CAUTION:

• Do not reuse retaining pin.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of

reverse shift fork.

18. Install selected differential side bearing adjusting shim(s) and differential side bearing outer race (tran-

saxle case side).

19. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.
20. Install selected input shaft rear bearing adjusting shim onto input shaft.
21. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.

PCIB1853E

PCIB1875E

PCIB1851E

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: Reverse fork rod

PCIB1850E

TM-104

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

22. Install shifter lever oil seal (1) and striking rod oil seal (2) to tran-

saxle case using suitable tool.

CAUTION:

• Do not reuse shifter lever oil seal or striking rod oil seal.

• When installing, do not incline shifter lever oil seal and

striking rod oil seal.

• Do not damage transaxle case.

23. Install differential side oil seal (1) to transaxle case using Tool

(A).

CAUTION:

• Do not reuse differential side oil seal.

• When installing, do not incline differential side oil seal.

• Do not damage transaxle case.

24. Install shifter lever B (1) and shifter lever A (2) to transaxle case.

CAUTION:

Be careful with the orientation of shifter lever B and shifter

lever A.

25. Install retaining pin to shifter lever A.

CAUTION:

• Do not reuse retaining pin.

• Assemble retaining pin from the direction shown by the

arrow until it becomes flush with the end surface of shifter

lever A.

Dimension (H)

: 0 - 1.0 mm (0 - 0.039 in)

PCIB1818E

Dimension (H)

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

Tool number

: ST30720000 (J-25405)

PCIB1878E

PCIB1843E

PCIB1844E

TRANSAXLE ASSEMBLY

TM-105

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

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26. Install transaxle case following the procedures below.
a. Install selected mainshaft rear bearing adjusting shim into transaxle case.
b. Install oil gutter A (1) and oil gutter B (2) to transaxle case.

CAUTION:

Insert the tab (A) of oil gutter A and oil gutter B into tran-

saxle case.

c. Temporarily install snap ring of mainshaft rear bearing into tran-

saxle case.

CAUTION:

Do not reuse snap ring.

d. Apply recommended sealant to mating surface of clutch housing

as shown.

• Use Genuine Silicone RTV or an equivalent. Refer to

MA-

11, "Fluids and Lubricants"

.

CAUTION:

• Remove old sealant adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-

ing to both mounting surfaces.

• Apply sealant so as not to break the bead.

• The width of sealant bead is 1 - 2 mm (0.04 - 0.08 in).

• The height of sealant bead is 0.4 - 1 mm (0.016 - 0.04 in).

• The overlap length of both ends of sealant bead is 3 - 5

mm (0.12 - 0.20 in).

e. With shifter lever A (1) held in the position shown, temporarily

assemble transaxle case to clutch housing.

CAUTION:

Do not damage striking rod oil seal.

NOTE:

Make sure to hold shifter lever A in the position shown. Other-

wise transaxle case cannot be installed to clutch housing.

PCIB1841E

PCIB1842E

PCIB1807E

PCIB1808E