Nissan Juke (2016 year). Service Repair Manual — part 642
TM-328
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
TCM
TCM
Exploded View
INFOID:0000000012201024
Removal and Installation
INFOID:0000000012201025
CAUTION:
• Never impact on TCM when removing or installing TCM.
• When replacing TCM, note the “CVTF DETERIORATION DATE” value displayed on CONSULT “CON-
FORM CVTF DETERIORTN” in MAINTENANCE BOOKLET, before start the operation.
• When replacing TCM and transaxle assembly simultaneously, replace transaxle assembly first and
then replace TCM. Refer to
TM-347, "Removal and Installation"
• Before replacing TCM, perform “ADDITIONAL SERVICE WHEN REPLACING TCM”. Refer to
REMOVAL
1. Remove the battery. Refer to
PG-105, "Removal and Installation"
.
2. Remove air duct (inlet) and air cleaner case. Refer to
EM-27, "Removal and Installation"
.
3. Disconnect the TCM connector.
4. Remove the TCM.
5. Remove the bracket.
INSTALLATION
Installation is the reverse order of removal.
Adjustment
INFOID:0000000012201026
ADJUSTMENT AFTER INSTALLATION
Perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to
1.
Bracket
2.
TCM
:Vehicle front
: N·m (kg-m, in-lb)
JSDIA7186GB
Revision: November 2015
2016 JUKE
AIR BREATHER HOSE
TM-329
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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AIR BREATHER HOSE
Removal and Installation
INFOID:0000000012201027
REMOVAL
1. Remove air cleaner case. Refer to
EM-27, "Removal and Installation"
.
2. Remove clip (A) from bracket.
3. Remove air breather hose (1) from transaxle assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never bend the air breather hose to prevent damage to the hose.
• Install air breather hose (1) to transaxle tube (A) all the way to
the curve of the tube.
• Install air breather hose to transaxle tube so that the paint
mark (B) is facing upward.
• Securely install the clip (A) to the bracket.
JSDIA2454ZZ
JSDIA2399ZZ
JSDIA2458ZZ
Revision: November 2015
2016 JUKE
TM-330
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
CONTROL VALVE
Exploded View
INFOID:0000000012201028
Removal and Installation
INFOID:0000000012201029
REMOVAL
1. Disconnect battery cable from negative terminal. Refer to
.
1.
Transaxle assembly
2.
Control valve
3.
Bracket
4.
O-ring
5.
Oil strainer assembly
6.
Magnet
7.
Drain plug gasket
8.
Drain plug
9.
Oil pan mounting bolt
10.
Oil pan
11. Oil pan gasket
12. Lock nut
13.
Washer
14. Manual plate
15. Collar
16.
Lip seal
17. Snap ring
18. Terminal cord assembly
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Apply CVT fluid
JSDIA2656GB
Revision: November 2015
2016 JUKE
CONTROL VALVE
TM-331
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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2. Remove drain plug from oil pan and then drain the CVT fluid.
3. Remove drain plug gasket.
4. Disconnect the CVT unit connector. Refer to
TM-150, "Removal and Installation Procedure for CVT Unit
5. Remove the snap ring (1) from the CVT unit connector (A).
6. Press the CVT unit connector (A) into the transaxle case.
CAUTION:
Never damage the CVT unit connector.
NOTE:
Clean around the connector to prevent foreign materials from
entering into the transaxle case.
7. Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.
8. Remove the magnets from the oil pan.
9. Remove the lock nut (1) and washer (2), and then remove the
manual plate (3).
10. Remove the collar (4) from the manual shaft (A).
CAUTION:
Never drop the collar.
11. Disconnect the control valve connectors (A) and (B).
JPDIA0654ZZ
JPDIA0720ZZ
: Vehicle front
JPDIA0655ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
Revision: November 2015
2016 JUKE
TM-332
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
12. Remove the oil strainer assembly mounting bolts (A) and (B),
and then remove the oil strainer assembly (1).
13. Remove O-ring from oil strainer assembly.
14. Remove the bracket (1).
15. Remove the control valve mounting bolts (A) and (B), and then
remove the control valve from the transaxle case.
CAUTION:
Never drop the control valve, ratio control valve and manual
shaft.
16. Remove terminal cord assembly (1) from the transaxle case
inside.
17. Remove the lip seal (1) from the transaxle case.
: Vehicle front
JPDIA0657ZZ
: Bolt
: Vehicle front
JPDIA0658ZZ
: Vehicle front
JPDIA0659ZZ
JSDIA2634ZZ
: Vehicle front
JPDIA0661ZZ
Revision: November 2015
2016 JUKE
CONTROL VALVE
TM-333
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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INSTALLATION
1. Install the lip seal (1) to the transaxle case.
2. Install terminal cord assembly (1) to the transaxle case.
CAUTION:
Connect the CVT unit connector with the stopper facing up,
and then press in until it clicks.
3. Press in the ratio control valve (B) in the (
) direction, and then
fix the linkage in the position shown in the figure with the linkage
fixing pin (A) from the back of control valve through the hole for
fixing.
4. Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown in the figure.
5. Install the control valve to the transaxle case.
CAUTION:
• Never drop the linkage fixing pin. If it is dropped, repeat
the installation procedure from step 3.
• Never pinch the harness into between the control valve
and the transaxle case.
• Never drop the control valve, ratio control valve and man-
ual shaft.
: Vehicle front
JPDIA0661ZZ
JSDIA2634ZZ
JPDIA0663ZZ
Revision: November 2015
2016 JUKE
TM-334
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
6. Fix the control valve using the control valve mounting bolts (A)
and (B).
7. Pull the linkage fixing pin out.
8. Connect the control valve connectors (A) and (B).
CAUTION:
• Never pinch the harness into between the control valve
and the transaxle case.
• Securely insert the connector until it clicks and locks.
9. Install the bracket (1).
10. Install O-ring to oil strainer assembly.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
11. Install the oil strainer assembly (1) using the oil strainer assem-
bly mounting bolts (A) and (B).
NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.
12. Install the collar to the manual shaft.
CAUTION:
Never drop the collar.
: Vehicle front
Bolt
Bolt length (mm)
Number of bolts
A
54
10
B
44
1
JPDIA0659ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
: Bolt
: Vehicle front
JPDIA0658ZZ
: Vehicle front
Bolt
Bolt length (mm)
Number of bolts
A
12
2
B
44
1
JPDIA0657ZZ
Revision: November 2015
2016 JUKE
CONTROL VALVE
TM-335
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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13. Install the manual plate (1) while aligning with the groove (A) of
the manual valve.
CAUTION:
Assemble the manual plate while aligning its end with the
cutout (
) of the manual valve.
14. Install the washer (2) and the lock-nut (3), and then tighten to
the specified torque.
15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to
and Installation Procedure for CVT Unit Connector"
.
17. Install the magnet while aligning it with the convex side of oil
pan.
CAUTION:
Completely eliminate the iron powder from the magnet
mounting area of oil pan and the magnet.
18. Install the oil pan to the transaxle case with the following proce-
dure.
1. Install the oil pan gasket to the oil pan.
CAUTION:
• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-
face and bolt mounting hole of oil pan and transaxle case.
• Never reuse oil pan gasket.
2. Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting
bolt.
3. Tighten the oil pan mounting bolts in the order shown in the
figure to the specified torque.
4. Tighten the oil pan mounting bolts again clockwise from (1)
shown in the figure to the specified torque.
19. Install drain plug gasket to drain plug.
CAUTION:
Never reuse drain plug gasket.
20. Install drain plug to oil pan.
21. Fill CVT fluid from CVT fluid charging pipe to the specified level.
CAUTION:
• Use only Genuine CVT fluid. Never mix with other fluid.
• Using CVT fluid other than Genuine CVT fluid will deteriorate in driveability and CVT durability,
and may damage the CVT, which is not covered by the warranty.
• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
• Sufficiently shake the container of CVT fluid before using.
• Delete CVT fluid deterioration date with CONSULT after changing CVT fluid. Refer to
22. With the engine warmed up, drive the vehicle in an urban area.
NOTE:
When ambient temperature is 20
°
C (68
°
F), it takes about 10 minutes for the CVT fluid to warm up to 50
to80
°
C (122 to 176
°
F).
23. Check CVT fluid level and condition. Refer to
.
24. Connect battery cable to negative terminal. Refer to
: Vehicle front
JPDIA0962ZZ
CVT fluid
: Refer to
Fluid capacity
JPDIA0654ZZ
JPDIA0664ZZ
Revision: November 2015
2016 JUKE
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