Nissan Juke (2016 year). Service Repair Manual — part 609
TM-64
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
FINAL DRIVE
FINAL DRIVE
Exploded View
INFOID:0000000012200791
Disassembly
INFOID:0000000012200792
1. Remove differential side bearing inner race (clutch housing side)
(1), as per the following procedure.
a. Set a puller [Commercial service tool] to differential side bearing
inner race (clutch housing side).
b. Remove differential side bearing inner race (clutch housing
side), using the drift (A) [SST: ST33061000 (J-8107-2)].
1.
Shim
2.
Differential side bearing outer race
(transaxle case side)
3.
Differential side bearing inner race
(transaxle case side)
4.
Final gear
5.
Differential case
6.
Differential side bearing inner race
(clutch housing side)
7.
Differential side bearing outer race
(clutch housing side)
: Replace the parts as a set.
: N·m (kg-m, ft-lb)
JPDIC0424GB
PCIB1767E
Revision: November 2015
2016 JUKE
FINAL DRIVE
TM-65
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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2. Remove final gear mounting bolts, and then remove final gear
(1).
3. Remove differential side bearing inner race (transaxle case
side) (1), as per the following procedure.
a. Set a puller [Commercial service tool] to differential side bearing
inner race (transaxle case side).
b. Remove differential side bearing inner race (transaxle case
side), using a drift (A) [Commercial service tool].
Assembly
INFOID:0000000012200793
1. Install final gear, and then tighten final gear mounting bolts to the specified torque.
CAUTION:
Replace final gear and differential case as a set.
2. Install differential side bearing inner race (clutch housing side),
using a drift (A) [Commercial service tool].
CAUTION:
Replace differential side bearing inner race (clutch housing
side) and differential side bearing outer race (clutch hous-
ing side) as a set.
3. Install differential side bearing inner race (transaxle case side),
using a drift (A) [Commercial service tool].
CAUTION:
Replace differential side bearing inner race (transaxle case
side) and differential side bearing outer race (transaxle
case side) as a set.
Inspection
INFOID:0000000012200794
INSPECTION AFTER DISASSEMBLY
Gear and Case
Check final gear and differential case. Replace if necessary.
JPDIC0446ZZ
JPDIC0114ZZ
JPDIC0115ZZ
JPDIC0116ZZ
Revision: November 2015
2016 JUKE
TM-66
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
FINAL DRIVE
Bearing
Check bearing for damage and unsmooth rotation. Replace if neces-
sary.
SPD715
Revision: November 2015
2016 JUKE
SERVICE DATA AND SPECIFICATIONS (SDS)
TM-67
< SERVICE DATA AND SPECIFICATIONS (SDS)
[6MT: RS6F94R]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
INFOID:0000000012200795
Transaxle type
RS6F94R
Engine type
MR16DDT
Axle type
2WD
Number of speed
6
Synchromesh type
Warner
Shift pattern
Gear ratio
1st
3.7273
2nd
2.1053
3rd
1.5185
4th
1.1714
5th
0.9143
6th
0.7674
Reverse
3.6865
Final gear
3.9333
Number of teeth
Input gear
1st
11
2nd
19
3rd
27
4th
35
5th
35
6th
43
Reverse
11
Main gear
1st
41
2nd
40
3rd
41
4th
41
5th
32
6th
33
Reverse
42
Reverse idler gear
Input/Output
28/29
Final gear
Final gear/Pinion
59/15
Side gear/Pinion mate gear
13/10
Oil capacity (Reference)
(US pt, Imp pt)
Approx. 2.0 (4-1/4, 3-1/2)
Remarks
Reverse synchronizer
Installed
Triple-cone synchronizer
1st and 2nd
PCIB1769E
Revision: November 2015
2016 JUKE
TM-68
< PRECAUTION >
[6MT: RS6F52H]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012200796
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, it is recommended that all maintenance
and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery or batteries, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover
INFOID:0000000012200797
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precautions for Removing Battery Terminal
INFOID:0000000012972313
When disconnecting the battery terminal, pay attention to the following.
• Always use a 12V battery as power source.
• Never disconnect battery terminal while engine is running.
PIIB3706J
Revision: November 2015
2016 JUKE
PRECAUTIONS
TM-69
< PRECAUTION >
[6MT: RS6F52H]
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• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE:
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
Precaution for Work
INFOID:0000000012200799
• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component
with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components.
- Water soluble dirt: Dip a soft cloth into lukewarm water, and wring the water out of the cloth to wipe the dirty
area.
Then rub with a soft and dry cloth.
- Oily dirt: Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%), and wipe
the dirty area.
Then dip a cloth into fresh water, and wring the water out of the cloth to wipe the detergent off. Then rub with
a soft and dry cloth.
• Do not use organic solvent such as thinner, benzene, alcohol, or gasoline.
• For genuine leather seats, use a genuine leather seat cleaner.
Service Notice or Precaution
INFOID:0000000012200800
• Do not reuse transaxle oil, once it has been drained.
• Check oil level or replace oil with vehicle on level surface.
• During removal or installation, keep inside of transaxle clear of dust or dirt.
• Check for the correct installation status prior to removal or disassembly. If matching marks are required, be
certain they do not interfere with the function of the parts they are applied.
D4D engine
: 20 minutes
YS23DDT
: 4 minutes
HRA2DDT
: 12 minutes
YS23DDTT
: 4 minutes
K9K engine
: 4 minutes
ZD30DDTi
: 60 seconds
M9R engine
: 4 minutes
ZD30DDTT
: 60 seconds
R9M engine
: 4 minutes
V9X engine
: 4 minutes
YD25DDTi
: 2 minutes
SEF289H
Revision: November 2015
2016 JUKE
TM-70
< PRECAUTION >
[6MT: RS6F52H]
PRECAUTIONS
• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If tight-
ening sequence is specified, use it.
• Be careful not to damage sliding surfaces and mating surfaces.
Revision: November 2015
2016 JUKE
PREPARATION
TM-71
< PREPARATION >
[6MT: RS6F52H]
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PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000012200801
The actual shapes of TechMate tools may differ from those of special service tools illustrated here.
Tool number
(TechMate No.)
Tool name
Description
KV381054S0
(J-34286)
Puller
• Removing differential side bearing outer
race (clutch housing side)
• Removing differential side bearing outer
race (transaxle case side)
• Removing mainshaft front bearing
ST33400001
(J-26082)
Drift
Installing differential side oil seal (clutch hous-
ing side)
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
ST35321000
(
—
)
Drift
• Installing input shaft oil seal
• Installing reverse main gear
• Installing 1st main gear bushing
• Installing 1st-2nd synchronizer hub assem-
bly
• Installing 2nd main gear bushing
• Installing 3rd main gear
a: 49 mm (1.93 in) dia.
b: 41 mm (1.61 in) dia.
KV40105320
(
—
)
Drift
Installing differential side bearing outer race
(clutch housing side)
a: 88 mm (3.46 in) dia.
ST33200000
(J-26082)
Drift
• Installing mainshaft front bearing
• Installing 6th input gear bushing
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
ZZA0601D
ZZA0814D
ZZA1000D
ZZA0898D
ZZA1002D
Revision: November 2015
2016 JUKE
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