Nissan Juke (2016 year). Service Repair Manual — part 607
TM-48
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
Inspection
INFOID:0000000012200778
INSPECTION AFTER DISASSEMBLY
Check contact surface and sliding surface for excessive wear,
uneven wear, bend, and damage. Replace if necessary.
SCIA7785E
Revision: November 2015
2016 JUKE
INPUT SHAFT AND GEAR
TM-49
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000012200779
Disassembly
INFOID:0000000012200780
CAUTION:
1.
Input shaft front bearing
2.
Input shaft
3.
3rd input gear
4.
Spacer
5.
Snap ring
6.
3rd baulk ring
7.
3rd-4th coupling sleeve
8.
3rd-4th synchronizer hub
9.
Insert key
10. 4th baulk ring
11. 4th input gear
12. 5th input gear
13. 5th baulk ring
14. 5th-6th coupling sleeve
15. 5th-6th synchronizer hub
16. 6th baulk ring
17. Needle bearing
18. 6th input gear
19. Input shaft rear bearing
A.
First step
B.
Final step
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
JPDIC0407GB
Revision: November 2015
2016 JUKE
TM-50
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
INPUT SHAFT AND GEAR
• Fix input shaft in a vise with back plate, and then remove gears and snap rings.
• For removal of snap ring, set snap ring pliers and flat pliers at
both sides of snap ring. While expanding snap ring with snap
ring pliers, move snap ring with flat pliers.
• Disassemble gear components putting direction marks on the
parts that do not affect any functions.
1. Remove input shaft rear bearing mounting bolt (1), using the
drift (A) [SST: KV32300QAM ( - )].
2. Remove input shaft rear bearing (1), as per the following proce-
dure.
a. Set a puller [Commercial service tool] to input shaft rear bearing.
b. Remove input shaft rear bearing, using a drift (A) [Commercial
service tool].
3. Remove spacer (1), 6th input gear (2), needle bearing, 6th baulk
ring, and 5th-6th synchronizer hub assembly (3).
4. Remove insert keys and 5th-6th coupling sleeve from 5th-6th
synchronizer hub.
SCIA1755J
JPDIC0449ZZ
JPDIC0111ZZ
PCIB1750E
Revision: November 2015
2016 JUKE
INPUT SHAFT AND GEAR
TM-51
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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5. Remove snap ring (1).
6. Remove spacer, 5th baulk ring, 5th input gear (2), and spacer.
7. Remove snap ring (1).
8. Remove spacer, 4th input gear (2), 4th baulk ring, and 3rd-4th
synchronizer hub assembly (3).
9. Remove insert keys and 3rd-4th coupling sleeve from 3rd-4th
synchronizer hub.
10. Remove snap ring (1).
11. Remove spacer, 3rd baulk ring, and 3rd input gear (2).
12. Set a puller [Commercial service tool] to input shaft front bearing
(1), and then remove input shaft front bearing.
Assembly
INFOID:0000000012200781
Note the following procedures, and assemble in the reverse order of disassembly.
CAUTION:
• Replace transaxle assembly when replacing input shaft.
PCIB1754E
PCIB1753E
PCIB1752E
PCIB1751E
Revision: November 2015
2016 JUKE
TM-52
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
INPUT SHAFT AND GEAR
• For installation of snap ring, set snap ring pliers and flat pliers
at both sides of snap ring. While expanding snap ring with
snap ring pliers, move snap ring with flat pliers.
• Never reuse snap ring.
• Check that snap ring is securely installed in a groove.
• Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer
hub as a set.
• Replace 5th-6th coupling sleeve and 5th-6th synchronizer hub
as a set.
• Be careful to install 3rd-4th synchronizer hub according to the
specified direction.
• Be careful to install 5th-6th synchronizer hub according to the
specified direction.
• Install input shaft front bearing (1), using a drift (A) [Commercial
service tool].
SCIA1755J
A : 3rd input gear side
B : 4th input gear side
PCIB1748E
A : 5th input gear side
B : 6th input gear side
PCIB1749E
JPDIC0112ZZ
Revision: November 2015
2016 JUKE
INPUT SHAFT AND GEAR
TM-53
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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• Install input shaft rear bearing (1), using a drift (A) [Commercial
service tool] and the drift (B) [SST: ST36720030 ( - )].
• Apply gear oil to 3rd baulk ring, 4th baulk ring, 5th baulk ring, and
6th baulk ring.
• Install input shaft rear bearing mounting bolt (1), as per the follow-
ing procedure.
CAUTION:
Follow the procedures. Otherwise it may cause a transaxle
malfunction.
1. Fix the drift (A) [SST: KV32300QAM ( - )] in a vise, and then set
input shaft assembly.
2. Install input shaft rear bearing mounting bolt, and then tighten it
to the specified torque of the first step.
3. Loosen input shaft rear bearing mounting bolt by a half turn.
4. Tighten input shaft rear bearing mounting bolt to the specified
torque of the final step.
Inspection
INFOID:0000000012200782
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
Check the following items and replace if necessary.
• Damage, peeling, bend, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer Hub and Coupling Sleeve
Check the following items and replace if necessary.
• Breakage, damage, and unusual wear on contact surface of cou-
pling sleeve, synchronizer hub, and insert key.
• Coupling sleeve and synchronizer hub move smoothly.
Baulk Ring
JPDIC0113ZZ
JPDIC0449ZZ
SCIA7736E
SCIA1753J
Revision: November 2015
2016 JUKE
TM-54
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
INPUT SHAFT AND GEAR
Check contact surface of baulk ring cam and insert key for excessive
wear, uneven wear, bend, and damage. Replace if necessary.
Bearing
Check bearing for damage and unsmooth rotation. Replace if neces-
sary.
SCIA0608J
MTF0041D
Revision: November 2015
2016 JUKE
MAINSHAFT AND GEAR
TM-55
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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MAINSHAFT AND GEAR
Exploded View
INFOID:0000000012200783
1.
Mainshaft front bearing outer
race
2.
Mainshaft front bearing inner race
3.
Mainshaft
4.
1st main gear
5.
1st inner baulk ring
6.
1st synchronizer cone
7.
1st outer baulk ring
8.
1st-2nd coupling sleeve
9.
Insert key
10. 1st-2nd synchronizer hub
11. 2nd outer baulk ring
12. 2nd synchronizer cone
13. 2nd inner baulk ring
14. 2nd main gear
15. Bushing
16. 3rd main gear
17. Mainshaft adjusting shim
18. 4th main gear
19. 5th main gear
20. 6th main gear
21. Mainshaft rear bearing inner race
22. Mainshaft rear bearing outer race 23. Snap ring
24. Mainshaft rear bearing adjusting
shim
: Apply gear oil.
: Replace the parts as a set.
: Select with proper thickness.
: Always replace after every disassembly.
SFIA3293E
Revision: November 2015
2016 JUKE
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