Nissan Juke (2016 year). Service Repair Manual — part 610
TM-72
< PREPARATION >
[6MT: RS6F52H]
PREPARATION
ST30720000
(J-25405)
Drift
• Installing differential side oil seal (transaxle
case side)
• Installing differential side bearing outer race
(clutch housing side)
• Installing differential side bearing outer race
(transaxle case side)
• Installing mainshaft rear bearing
• Installing differential side bearing (clutch
housing side)
• Installing differential side bearing (transaxle
case side)
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ST33061000
(J-8107-2)
Drift
• Installing bore plug
• Removing differential side bearing (transax-
le case side)
• Removing differential side bearing (clutch
housing side)
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.
ST33052000
(
—
)
Drift
• Removing input shaft rear bearing
• Removing 6th input gear, 6th input gear
bushing, 5th-6th synchronizer hub assem-
bly, and 5th input gear
• Removing 5th input gear bushing, 4th input
gear, 4th input gear bushing, 3rd-4th syn-
chronizer hub assembly, and 3rd input gear
• Installing input shaft front bearing
• Removing mainshaft rear bearing
• Removing 6th main gear
• Removing 4th main gear and 5th main gear
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
KV40105020
(
—
)
Drift
Removing 3rd main gear, 2nd main gear, 2nd
main gear bushing, 1st-2nd synchronizer hub
assembly, 1st main gear, 1st main gear bush-
ing, and reverse main gear
a: 39.7 mm (1.563 in) dia.
b: 35 mm (1.38 in) dia.
c: 15 mm (0.59 in)
ST30031000
(J-22912-01)
Puller
Measuring wear of inner baulk ring
Tool number
(TechMate No.)
Tool name
Description
ZZA0811D
ZZA1000D
ZZA1023D
ZZA1133D
ZZA0537D
Revision: November 2015
2016 JUKE
PREPARATION
TM-73
< PREPARATION >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
KV40105710
(
—
)
Press stand
• Installing 3rd-4th synchronizer hub assem-
bly
• Installing 4th input gear bushing
• Installing 5th input gear bushing
• Installing 5th-6th synchronizer hub assem-
bly
• Installing 2nd main gear bushing
• Installing 3rd main gear
a: 46 mm (1.81 in) dia.
b: 41 mm (1.61 in)
ST30901000
(J-26010-01)
Drift
• Installing input shaft rear bearing
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear
• Installing mainshaft rear bearing
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
ST30032000
(J-26010-01)
Drift
Installing input shaft front bearing
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.
ST38220000
(
—
)
Press stand
• Installing reverse main gear
• Installing 1st main gear bushing
• Installing 1st-2nd synchronizer hub assem-
bly
a: 63 mm (2.48 in) dia.
b: 65 mm (2.56 in)
KV40101630
(J-35870)
Drift
Installing reverse main gear
a: 68 mm (2.68 in) dia.
b: 60 mm (2.36 in) dia.
Tool number
(TechMate No.)
Tool name
Description
ZZA1058D
ZZA0978D
ZZA0978D
ZZA1058D
ZZA1003D
Revision: November 2015
2016 JUKE
TM-74
< PREPARATION >
[6MT: RS6F52H]
PREPARATION
Commercial Service Tool
INFOID:0000000012200802
KV38102510
(
—
)
Drift
• Installing 1st main gear bushing
• Installing 1st-2nd synchronizer hub assem-
bly
• Installing differential side bearing (transaxle
case side)
• Installing differential side bearing (clutch
housing side)
a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia.
—
( J-46534 )
Trim tool set
For removing trim
Tool number
(TechMate No.)
Tool name
Description
ZZA0838D
AWJIA0483ZZ
Tool name
Description
Pin punch
Removing and installing retaining pin
a: 4.5 mm (0.177 in) dia.
Pin punch
Removing and installing retaining pin of selec-
tor lever
a: 5.5 mm (0.217 in) dia.
Pin punch
Removing and installing retaining pin of each
shifter lever
a: 7.5 mm (0.295 in) dia.
Drift
Installing striking rod oil seal and shifter lever
oil seal
a: 24.5 mm (0.965 in) dia.
NT410
NT410
NT410
S-NT063
Revision: November 2015
2016 JUKE
PREPARATION
TM-75
< PREPARATION >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
Puller
Removing each bearing, gear, and bushing
Puller
Removing each bearing, gear, and bushing
Power tool
Loosening bolts and nuts
Tool name
Description
ZZA0537D
NT077
PBIC0190E
Revision: November 2015
2016 JUKE
TM-76
< SYSTEM DESCRIPTION >
[6MT: RS6F52H]
STRUCTURE AND OPERATION
SYSTEM DESCRIPTION
STRUCTURE AND OPERATION
Sectional View
INFOID:0000000012200803
1.
Transaxle case
2.
3rd input gear
3.
3rd-4th synchronizer hub
4.
3rd-4th coupling sleeve
5.
4th input gear
6.
5th input gear
7.
5th-6th synchronizer hub
8.
5th-6th coupling sleeve
9.
6th input gear
10. Input shaft rear bearing
11. Mainshaft rear bearing
12. 6th main gear
13. 5th main gear
14. 4th main gear
15. 3rd main gear
16. 2nd main gear
17. 1st-2nd synchronizer hub
18. 1st-2nd coupling sleeve
19. 1st main gear
20. Reverse main gear
21. Differential side bearing
22. Differential case assembly
23. Final gear
24. Mainshaft front bearing
25. Mainshaft
26. Input shaft
27. Input shaft front bearing
28. Clutch housing
29. Reverse idler shaft
30. Reverse idler gear (front)
31. Reverse coupling sleeve
32. Reverse idler gear(rear)
JSDIA5281GB
Revision: November 2015
2016 JUKE
STRUCTURE AND OPERATION
TM-77
< SYSTEM DESCRIPTION >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
System Description
INFOID:0000000012200804
DOUBLE-CONE SYNCHRONIZER
Double-cone synchronizer is adopted for 3rd gear to reduce operating force of the control lever.
TRIPLE-CONE SYNCHRONIZER
Triple-cone synchronizer are adopted for 1st and 2nd gears to reduce operating force of the control lever.
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
Reverse gear can be matched smoothly in a structure by setting syn-
chronizer hub (1) of reverse idler gear (rear), reverse coupling
sleeve (2), reverse baulk ring (3), and reverse insert spring (4) to
reverse idler gears, and letting reverse gear be synchronized.
PCIB1454E
5
: Reverse idler gear (rear)
6
: Reverse idler gear (front)
PCIB1909E
Revision: November 2015
2016 JUKE
TM-78
< DTC/CIRCUIT DIAGNOSIS >
[6MT: RS6F52H]
POSITION SWITCH
DTC/CIRCUIT DIAGNOSIS
POSITION SWITCH
BACK-UP LAMP SWITCH
BACK-UP LAMP SWITCH : Component Inspection
INFOID:0000000012200805
1.
CHECK BACK-UP LAMP SWITCH
1. Disconnect position switch connector. Refer to
TM-82, "Removal and Installation"
.
2. Check continuity between position switch terminals.
Is the inspection result normal?
YES
>> INSPECTION END
NO
>> Replace position switch. Refer to
TM-82, "Removal and Installation"
.
PARK/NEUTRAL POSITION (PNP) SWITCH
PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspection
INFOID:0000000012200806
1.
CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
1. Disconnect position switch connector. Refer to
TM-82, "Removal and Installation"
.
2. Check continuity between position switch terminals.
Is the inspection result normal?
YES
>> INSPECTION END
NO
>> Replace position switch.
Gear position
Continuity
Reverse
Yes
Except reverse
No
1
: Park/Neutral position (PNP) switch
2
: Back-up lamp switch
PCIB1970E
Gear position
Continuity
Neutral
Yes
Except neutral
No
PCIB1970E
Revision: November 2015
2016 JUKE
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
TM-79
< SYMPTOM DIAGNOSIS >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
INFOID:0000000012200807
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
SUSPECTED PARTS
(Possible cause)
OI
L
(O
il le
ve
l i
s l
o
w
.)
O
IL (W
ro
ng
oi
l.)
OI
L
(O
il le
ve
l i
s h
ig
h
.)
GASKET (Damaged)
OIL SEAL
(W
orn or
damaged)
SHIFT
CON
T
ROL LINKAGE (W
orn)
STRIKI
NG
ROD
ASSEMBL
Y (W
orn or damaged)
SHIFT
FORK (W
orn
)
G
EAR (W
orn
or
da
ma
ge
d)
BEARING (W
orn or damaged)
BAULK
RING
(W
orn
or
da
ma
ge
d)
INSER
T SPRI
N
G
(D
amaged)
Reference page
,
,
,
,
Symptoms
Noise
1
2
3
3
Oil leakage
3
1
2
2
Hard to shift or will not shift
1
1
2
3
3
Jumps out of gear
1
2
3
3
Revision: November 2015
2016 JUKE
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст