Nissan Juke (2016 year). Service Repair Manual — part 75

BODY CONSTRUCTION

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• Seal up the area around the hemmed end of the flange.

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REPLACEMENT OPERATIONS

Precautions for Body Repair

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WARNING:

• The repair information in this section is intended for trained body repair technicians who have

attained a high level of skill and experience (e.g. ASE Collision Repair Certification, I-CAR Profes-

sional Development Program [PDP] training, etc.) in repairing collision damaged vehicles using

appropriate tools and equipment. Performing repairs without the proper training, tools or equipment

could damage the vehicle or cause personal injury or death to you or others.

• The information in this Body Repair Manual is a guideline for repairing collision damaged vehicles.

However, this information cannot cover all possible ways that a vehicle can be damaged. As such,

the body repair technician is responsible for making sure that the repair does not affect the struc-

tural integrity or safety of the vehicle. Improper repair of a damaged vehicle may result in a collision,

property damage, personal injury or death.

• Nissan recommends using only new genuine Nissan replacement body parts. Use of used, salvaged

or aftermarket body parts is not recommended by Nissan. Non-genuine Nissan components may

affect the vehicle's structural integrity and crash safety performance, which could result in serious

personal injury or death in an accident.

CAUTION:

Never weld an area where an adhesive is applied. Welding an adhesive-coated surface cannot achieve

appropriate weld strength.

Description

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• Technicians are encouraged to read the Body Repair Manual (Fundamentals) in order to ensure that the

original functions and quality of the vehicle are maintained. The Body Repair Manual (Fundamentals) con-

tains additional information, including cautions and warnings, that are not including in this manual. Techni-

cians should refer to both manuals to ensure proper repair.

• Please note that this information is prepared for worldwide usage, and as such, certain procedures might not

apply in some regions or countries.

The symbols used in this section for welding operations are shown below.

Symbol marks

Description

″

Number

″

″

Number

″

after symbol mark is the total number of welds to apply.

Example 1:

″

4

″

A = 4 MIG plug welds for 3-panel plug weld method.

Example 2:

″

1

″

×

20 (0.79) = 1 MIG seam weld by length 20 mm (0.79 in).

2-panel spot weld

3-panel spot weld

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• Front pillar butt joint can be determined anywhere within shaded

area as shown in the figure. The best location for the butt joint is at

position A due to the construction of the vehicle.

• Determine cutting position and record distance from the locating

indent. Use this distance when cutting the service part. Cut outer

front pillar over 60 mm (2.36 in) above the inner front pillar cut

position.

MIG plug weld

For 3-panel plug weld method

MIG seam weld / Point weld

Symbol marks

Description

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• Prepare a cutting jig to make outer pillar easier to cut. Also, this will

permit the service part to be accurately cut at the joint position.

• An example of cutting operation using a cutting jig is as per the fol-

lowing.

1. Mark cutting lines.

A: Cut position of outer pillar

B: Cut position of inner pillar

2. Align cutting line with notch on jig. Clamp jig to pillar.

3. Cut outer pillar along groove of jig (at position A).

4. Remove jig and cut remaining portions.

5. Cut inner pillar at position B in same manner.

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Radiator Core Support

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Hoodledge

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Work after radiator core support is removed.

: Vehicle front

Replacement parts

z

Side radiator core support (LH Up-
per)

z

Side radiator core support (LH Low-
er)

z

Hoodledge connector (LH)

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View B: Before installing hoodledge reinforcement

Hoodledge (Partial Replacement)

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Work after radiator core support is removed.

Remove the welding points

″

f

″

for easier installation.

: Vehicle front

Replacement parts

z

Front strut housing (LH)

z

Hoodledge reinforcement (LH)

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View B: Before installing hoodledge reinforcement

: Vehicle front

Replacement parts

z

Upper hoodledge (RH)

z

Lower front hoodledge (RH)

z

Hoodledge reinforcement (RH)

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View D: Before installing hoodledge reinforcement

Front Side Member

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Work after radiator core support and hoodledge are removed.

Unit: mm (in)

: Vehicle front

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