Nissan Juke (2016 year). Service Repair Manual — part 644
TM-344
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
WATER HOSE
WATER HOSE
Exploded View
INFOID:0000000012201044
Removal and Installation
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REMOVAL
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
CAUTION:
Perform these steps after the coolant temperature has cooled sufficiently.
1. Remove the battery. Refer to
PG-105, "Removal and Installation"
.
2. Remove the ECM and bracket as a set.
3. Remove the water hose.
4. Remove the heater thermostat.
INSTALLATION
Note the following, and Install in the reverse order of removal.
• Refer to the following when installing water hoses.
1.
Heater thermostat assembly
2.
Hose clamp
3.
Water hose
A. Water outlet
B. CVT oil warmer
C. To thermostat housing
D. To oil cooler
: N·m (kg-m, ft-lb)
JSDIA2776GB
Water hose (1)
Installation side tube (2)
Direction of paint mark
Hose insertion depth “L”
Water hose
Water outlet
Upward
A: 27 mm (1.06 in) [End reach-
es the 2-stage bulge.]
CVT oil warmer
Leftward
B: 27 mm (1.06 in) [End reach-
es the tube bend R position).]
Heater thermostat assembly
CVT oil warmer
Leftward
Revision: November 2015
2016 JUKE
WATER HOSE
TM-345
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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• Refer to the followings when installing hose clamp.
CAUTION:
Hose clamp should not interfere with the bulge of fluid cooler tube.
Inspection
INFOID:0000000012201046
INSPECTION AFTER REMOVAL
Heater Thermostat
• Fully immerse the heater thermostat (1) in a container (A) filled
with water. Continue heating the water while stirring.
• Continue heating the heater thermostat for 5 minutes or more after
bringing the water to a boil.
• Quickly take the heater thermostat out of the hot water, measure
the heater thermostat within 10 seconds.
JSDIA2407ZZ
Water hose (1)
Installation side tube (2)
Hose clamp (3)
Direction of tab
Clamping position
Water hose
Water outlet
Backward
A: 5 – 7 mm (0.20 – 0.28 in) (L)
from hose end
CVT oil warmer
Upward
Heater thermostat assembly
CVT oil warmer
Upward
B: Align with the end of paint
mark (C)
JSDIA2499ZZ
JPBIA0318ZZ
Revision: November 2015
2016 JUKE
TM-346
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
WATER HOSE
• Place dial indicator (A) on the pellet (B) and measure the elonga-
tion from the initial state.
• If out of standard, replace heater thermostat.
INSPECTION AFTER INSTALLATION
Start the engine, and check the joints for coolant leakage. Refer to
Standard
.
JPBIA0319ZZ
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-347
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000012201047
Removal and Installation
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REMOVAL
WARNING:
Never remove the reservoir tank cap when the engine is hot. Serious burns could occur from high
pressure engine coolant escaping from the reservoir tank.
CAUTION:
• Perform this step engine is cold.
• When replacing TCM and transaxle assembly simultaneously, replace transaxle assembly first and
then replace TCM. Refer to
.
NOTE:
Cap or cover any transaxle openings to prevent transaxle fluid from spilling.
1.
Transaxle assembly
2. O-ring
3. CVT fluid charging pipe
4.
CVT fluid level gauge
A.
For tightening torque, refer to
TM-347, "Removal and Installation"
.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Apply petroleum jelly
JSDIA2400GB
Revision: November 2015
2016 JUKE
TM-348
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
TRANSAXLE ASSEMBLY
1. Remove the battery. Refer to
PG-105, "Removal and Installation"
.
2. Drain engine coolant. Refer to
3. Remove the air duct and air cleaner case. Refer to
EM-27, "Removal and Installation"
.
4. Remove air breather hose. Refer to
TM-329, "Removal and Installation"
.
5. Remove the ECM and bracket as a set.
6. Remove CVT fluid level gauge.
7. Remove CVT fluid charging pipe from transaxle assembly.
8. Remove O-ring from CVT fluid charging pipe.
9. Disconnect following harness connector and wire harness.
• CVT unit harness connector (A).
• Primary speed sensor harness connector (B).
• Secondary speed sensor harness connector (C).
• Transmission range switch connector (D).
10. Remove harness and clip from the transaxle assembly.
11. Remove water hose. Refer to
TM-344, "Removal and Installa-
12. Remove control cable from transaxle assembly. Refer to
319, "Removal and Installation"
13. Remove starter motor. Refer to
14. Turn crankshaft, and remove the four tightening nuts (
) for
drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
15. Remove exhaust front tube. Refer to
16. Separate the propeller shaft. Refer to
.
17. Remove front drive shafts. Refer to
18. Remove front suspension member from vehicle. Refer to
17, "Removal and Installation"
.
19. Remove transfer assembly from transaxle assembly with power tool. Refer to
.
20. Support transaxle assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to collide against the drain plug.
21. Support engine assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to collide against the drain plug.
22. Remove engine mounting insulator (LH). Refer to
.
23. Remove bolts fixing transaxle assembly to engine assembly.
24. Remove transaxle assembly from vehicle.
CAUTION:
• Secure torque converter to prevent it from dropping.
• Secure transaxle assembly to a transmission jack.
25. Remove heater thermostat. Refer to
TM-344, "Removal and Installation"
.
INSTALLATION
Note following, and install in the reverse order of removal.
CAUTION:
JPDIA0113ZZ
JPDIA0114ZZ
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-349
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
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B
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• Check fitting of dowel pin (
) when installing transaxle
assembly to engine assembly.
• When installing transaxle assembly to the engine assembly, attach the fixing bolts in accordance with the fol-
lowing.
1. Rotate torque converter to align a torque converter stud bolt with the mounting position of starter motor.
2. Rotate drive plate to align a torque converter stud bolt insertion hole of drive plate with service hole.
3. Install transaxle to engine.
CAUTION:
Be careful not to strike the drive plate when inserting torque converter stud bolts to drive plate
holes.
4. Tighten the fixing bolts in accordance with the following.
5. After tighten the torque converter nuts (
) temporarily, tighten
the torque converter nuts to the specified torque.
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from
the crankshaft pulley side.
• When tightening the torque converter nuts after fixing the
crankshaft pulley bolts, confirm the tightening torque of
the crankshaft pulley mounting bolts. Refer to
.
• Rotate crankshaft several turns and check that transaxle
rotates freely without binding after converter is installed
to drive plate.
Inspection and Adjustment
INFOID:0000000012201049
INSPECTION BEFORE INSTALLATION
After inserting a torque converter to the CVT, check dimension (A)
with in the reference value limit.
JPDIA0116ZZ
Bolt position
A
B
Insertion direction
Transaxle to engine
Engine to transaxle
Number of bolts
2
6
Bolt length mm (in)
55 (2.17)
50 (1.97)
Tightening torque N·m
(kg-m, ft-lb)
62 (6.3, 46)
JSDIA2425ZZ
JPDIA0114ZZ
B
: Scale
C
: Straightedge
Dimension (A)
: Refer to
.
JPDIA0115ZZ
Revision: November 2015
2016 JUKE
TM-350
< UNIT REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
TRANSAXLE ASSEMBLY
INSPECTION AFTER INSTALLATION
• Check for CVT fluid leakage and check CVT fluid level. Refer to
.
• Check CVT position. Refer to
TM-233, "Inspection and Adjustment"
• Start and warm up the engine. Visually check that there is no leakage of engine coolant and CVT fluid.
ADJUSTMENT AFTER INSTALLATION
Perform “ADDITIONAL SERVICE WHEN REPLACE CONTROL VALVE OR TRANSAXLE ASSEMBLY”. Refer
to
.
Revision: November 2015
2016 JUKE
TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL
TM-351
< UNIT DISASSEMBLY AND ASSEMBLY >
[CVT: RE0F10B]
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UNIT DISASSEMBLY AND ASSEMBLY
TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL
Exploded View
INFOID:0000000012201050
Disassembly
INFOID:0000000012201051
1. Remove transaxle assembly. Refer to
TM-347, "Removal and Installation"
2. Remove torque converter from transaxle assembly.
CAUTION:
Never damage bush on the inside of torque converter sleeve when removing torque converter.
3. Remove converter housing oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch converter housing.
Assembly
INFOID:0000000012201052
Note the following, and install in the reverse order of removal.
• Drive converter housing oil seal (1) evenly using a drift (A) (commercial service tool) so that converter hous-
ing oil seal protrudes by the dimension (B) respectively.
Unit: mm (in)
1.
Transaxle assembly
2.
Converter housing oil seal
3.
Torque converter
: Always replace after every disassembly.
: Apply CVT fluid
SCIA7904J
Commercial service tool: A
Outer diameter: 65 (2.56)
Inner diameter: 60 (2.36)
2
: Transaxle assembly
SCIA7908J
Revision: November 2015
2016 JUKE
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