Nissan Juke (2016 year). Service Repair Manual — part 605
TM-32
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
UNIT DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000012200775
CASE AND HOUSING
1.
Filler plug
2.
Gasket
3.
Transaxle case
4.
Bushing
5.
Snap ring
6.
Oil channel
7.
Oil gutter
8.
Position switch
9.
Bracket
10. Differential side oil seal
11. Magnet
12. Drain plug
13. Input shaft oil seal
14. Clutch housing
15. 2 way connector
16. Plug
17. Pinion shaft
18. Pinion gear
: Apply Genuine Silicone RTV or an equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
.
: Always replace after every disassembly.
JPDIC0437GB
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-33
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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SHAFT AND GEAR
: Select with proper thickness.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
1.
Input shaft front bearing
2.
Input shaft
3.
3rd input gear
4.
Spacer
5.
Snap ring
6.
3rd baulk ring
7.
3rd-4th coupling sleeve
8.
3rd-4th synchronizer hub
9.
Insert key
10. 4th baulk ring
11. 4th input gear
12. 5th input gear
13. 5th baulk ring
14. 5th-6th coupling sleeve
15. 5th-6th synchronizer hub
16. 6th baulk ring
17. Needle bearing
18. 6th input gear
19. Input shaft rear bearing
A.
First step
B.
Final step
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
JPDIC0407GB
Revision: November 2015
2016 JUKE
TM-34
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
1.
Mainshaft front bearing outer
race
2.
Mainshaft front bearing inner race
3.
Mainshaft
4.
1st main gear
5.
1st inner baulk ring
6.
1st synchronizer cone
7.
1st outer baulk ring
8.
1st-2nd coupling sleeve
9.
Insert key
10. 1st-2nd synchronizer hub
11. 2nd outer baulk ring
12. 2nd synchronizer cone
13. 2nd inner baulk ring
14. 2nd main gear
15. Bushing
16. 3rd main gear
17. Mainshaft adjusting shim
18. 4th main gear
19. 5th main gear
20. 6th main gear
21. Mainshaft rear bearing inner race
22. Mainshaft rear bearing outer race 23. Snap ring
24. Mainshaft rear bearing adjusting
shim
: Apply gear oil.
: Replace the parts as a set.
: Select with proper thickness.
: Always replace after every disassembly.
SFIA3293E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-35
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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SHIFT FORK AND FORK ROD
1.
Reverse output gear
2.
Snap ring
3.
Reverse baulk ring
4.
Return spring
5.
Needle bearing
6.
Seal washer
7.
Reverse idler shaft
8.
Spacer
9.
Reverse input gear
10. Lock washer
11. Spring washer
: Replace the parts as a set.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
JPDIC0425GB
Revision: November 2015
2016 JUKE
TM-36
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
FINAL DRIVE
1.
Shifter lever A
2.
Shifter lever B
3.
Retaining pin
4.
Selector
5.
Selector lever
6.
Reverse fork rod
7.
1st-2nd fork rod
8.
Fork rod
: Replace the parts as a set.
: Always replace after every disassembly.
JPDIC0603ZZ
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-37
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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Disassembly
INFOID:0000000012200776
1. Remove drain plug and gasket from clutch housing, using a socket [Commercial service tool] and then
drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove selector lever (1) retaining pin with a pin punch to
remove selector lever.
4. Remove bracket (2) and position switch (3) from transaxle case.
1.
Shim
2.
Differential side bearing outer race
(transaxle case side)
3.
Differential side bearing inner race
(transaxle case side)
4.
Final gear
5.
Differential case
6.
Differential side bearing inner race
(clutch housing side)
7.
Differential side bearing outer race
(clutch housing side)
: Replace the parts as a set.
: N·m (kg-m, ft-lb)
JPDIC0424GB
PCIB1693E
Revision: November 2015
2016 JUKE
TM-38
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
5. Remove transaxle case mounting bolts (
).
6. Remove reverse idler shaft mounting bolt (
) and seal washer.
7. Remove transaxle case (2) while rotating shifter lever A (1) in
the direction as shown in the figure.
8. Remove selector spring (1) from return bushing (A).
9. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to
the neutral position.
10. Remove selector (4) from clutch housing.
PCIB1694E
PCIB1695E
JPDIC0444ZZ
JPDIC0445ZZ
PCIB1698E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-39
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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11. Remove reverse idler shaft assembly (1), as per the following
procedure.
a. Pull up input shaft assembly (2), mainshaft assembly (3), fork
rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
b. Remove reverse idler shaft assembly and reverse fork rod (6)
from clutch housing.
12. Remove spring washer from clutch housing.
13. Pull up and remove input shaft assembly (1), mainshaft assem-
bly (2), fork rod (3), and 1st-2nd fork rod (4) from clutch housing.
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
14. Remove final drive assembly (1) from clutch housing.
15. Remove magnet from clutch housing.
16. Remove differential side oil seals (1) from clutch housing and
transaxle case.
CAUTION:
Never damage clutch housing and transaxle case.
17. Remove differential side bearing outer race (1) from clutch hous-
ing, using a brass rod.
CAUTION:
Never damage clutch housing.
JPDIC0606ZZ
JPDIC0607ZZ
PCIB1703E
PCIB1704E
PCIB1716E
Revision: November 2015
2016 JUKE
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