Nissan Juke (2016 year). Service Repair Manual — part 606
TM-40
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
18. Remove differential side bearing outer race (1) from transaxle
case, using a brass rod.
CAUTION:
Never damage transaxle case.
19. Remove shim (2) from transaxle case.
20. Remove shifter lever A (1) retaining pin, using a pin punch.
21. Remove shifter lever A from transaxle case.
22. Remove shifter lever B (1) from transaxle case.
23. Remove oil gutter (1) from transaxle case.
24. Remove bushings (1) from transaxle case, using a remover
[Commercial service tool].
PCIB1705E
JPDIC0106ZZ
PCIB1712E
PCIB1707E
PCIB1710E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-41
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
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A
B
TM
N
O
P
25. Remove mainshaft rear bearing outer race from transaxle case,
using a remover [Commercial service tool].
26. Remove mainshaft rear bearing adjusting shim from transaxle
case.
27. Remove snap ring (1) and oil channel (2) from transaxle case.
28. Remove input shaft oil seal (1) from clutch housing, using an oil
seal remover.
CAUTION:
Never damage clutch housing.
29. Remove mainshaft front bearing outer race (1) from clutch hous-
ing, using the puller (A) [SST: KV381054S0 (J-34286)] and a
spacer (B) [Commercial service tool].
30. Remove oil channel (2) from clutch housing.
31. Remove bushing (1) from clutch housing, using a remover
[Commercial service tool].
PCIB1706E
PCIB1708E
PCIB1714E
JPDIC0107ZZ
PCIB1717E
Revision: November 2015
2016 JUKE
TM-42
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
32. Remove 2 way connector (1) from clutch housing.
33. Remove plug from clutch housing.
34. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
Assembly
INFOID:0000000012200777
1. Install pinion gear (1) and pinion shaft (2) to clutch housing.
CAUTION:
Replace transaxle assembly when replacing clutch hous-
ing.
2. Install plug to clutch housing.
3. Install 2 way connector (1) to clutch housing.
PCIB1720E
PCIB1719E
PCIB1719E
PCIB1720E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-43
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
H
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K
L
M
A
B
TM
N
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P
4. Install bushings (1) so that they becomes even to clutch housing
edge surface, using a drift (A) [Commercial service tool].
5. Install oil channel to clutch housing.
CAUTION:
Never reuse oil channel.
6. Install mainshaft front bearing outer race to clutch housing,
using the drift (A) [SST: KV38100200 ( - )].
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
7. Install input shaft oil seal (1) to clutch housing, using the drift (A)
[SST: ST33220000 ( - )].
8. Install snap ring (1) and oil channel (2) to transaxle case.
CAUTION:
• Select and install snap ring that has the same thickness
as previous one.
• Replace transaxle assembly when replacing transaxle
case.
9. Install mainshaft rear bearing adjusting shim to transaxle case.
CAUTION:
Select mainshaft rear bearing adjusting shim, as per the fol-
lowing procedure when replacing mainshaft adjusting
shim, 6th main gear, 5th main gear, or 4th main gear.
• Replace mainshaft adjusting shim.
- If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by
selecting thicker mainshaft rear bearing adjusting shim.
- If new mainshaft adjusting shim is thicker than previous one, offset the thickness difference by
selecting thinner mainshaft rear bearing adjusting shim.
• Replace 6th main gear, 5th main gear, or 4th main gear.
- Measure the thickness of the main gear used before and the new main gear
- Increase the thickness of the mainshaft rear bearing adjusting shim, if the difference is smaller
than 0.025 mm (0.0010 in).
- Decrease the thickness of the mainshaft rear bearing adjusting shim, if the difference is greater
than 0.025 mm (0.0010 in).
JPDIC0108ZZ
PCIB1724E
PCIB1721E
PCIB1729E
Revision: November 2015
2016 JUKE
TM-44
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
10. Install mainshaft rear bearing outer race to transaxle case, using
the drift (A) [SST: KV38100200 ( - )].
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
11. Install bushings (1) to transaxle case, using a drift (A) [Commer-
cial service tool].
12. Install oil gutter (1) to transaxle case.
13. Install shifter lever B (1) to transaxle case.
CAUTION:
Replace shifter lever A and shifter lever B as a set.
14. Install shifter lever A to transaxle case.
CAUTION:
Replace shifter lever A and shifter lever B as a set.
15. Install retaining pin to shifter lever A (1), using a pin punch.
CAUTION:
Never reuse retaining pin.
16. Install shim to transaxle case.
PCIB1728E
JPDIC0109ZZ
PCIB1730E
PCIB1712E
BCIA0047E
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-45
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
17. Install differential side bearing outer race (transaxle case side)
to transaxle case, using the drift (A) [SST: ST33400001 (J-
26082)].
CAUTION:
Replace differential side bearing outer race (transaxle case
side) and differential side bearing inner race (transaxle case
side) as a set.
18. Install differential side bearing outer race (clutch housing side) to
clutch housing, using the drift (A) [SST: KV38100200 ( - )].
CAUTION:
Replace differential side bearing outer race (clutch housing
side) and differential side bearing inner race (clutch hous-
ing side) as a set.
19. Install differential side oil seals (1) to clutch housing and tran-
saxle case, using the drift [Stamping number: B.vi 1666-B] of the
drift set [SST: KV32500QAA ( - )].
CAUTION:
• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.
20. Install magnet to clutch housing.
21. Install final drive assembly to clutch housing.
22. Set fork rod (1) to input shaft assembly (2), and then install them
to clutch housing.
PCIB1726E
PCIB1722E
A
: Transaxle case side
B
: Clutch housing side
Dimension “L
1
”
: 1.2 – 1.8 mm (0.047 – 0.071 in)
Dimension “L
2
”
: 2.7 – 3.3 mm (0.106 – 0.130 in)
JPDIC0454ZZ
JPDIC0608ZZ
Revision: November 2015
2016 JUKE
TM-46
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
23. Install mainshaft assembly (1), as per the following procedure.
a. Pull up input shaft assembly (2) and fork rod (3).
b. Set 1st-2nd fork rod (4) to mainshaft assembly, and then install
them to clutch housing.
24. Install reverse idler shaft assembly (1), as per the following pro-
cedure.
a. Install spring washer to clutch housing.
b. Pull up input shaft assembly (2), mainshaft assembly (3), fork
rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
c.
Set reverse fork rod (6) to reverse idler shaft assembly, and then
install them to clutch housing.
25. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to
the neutral position.
26. Install selector (4) to clutch housing.
CAUTION:
Replace selector lever and selector as a set.
27. Install selector spring (1) to return bushing (A).
28. Apply recommended sealant to mounting surface of transaxle
case.
•
Use Genuine Silicone RTV or an equivalent. Refer to
22, "Recommended Chemical Products and Sealants"
.
CAUTION:
• Never allow old liquid gasket, moisture, oil, or foreign
matter to remain on mounting surface.
• Check that mounting surface is not damaged.
• Apply sealant bead continuously.
29. Install transaxle case to clutch housing while rotating shifter
lever A (1) in the direction as shown in the figure.
JPDIC0609ZZ
JPDIC0606ZZ
SCIA7782E
JPDIC0445ZZ
JPDIC0110ZZ
Revision: November 2015
2016 JUKE
TRANSAXLE ASSEMBLY
TM-47
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
H
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K
L
M
A
B
TM
N
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P
30. Install reverse idler shaft mounting bolt (
), as per the following
procedure.
a. Install seal washer to reverse idler shaft mounting bolt, and
install reverse idler shaft mounting bolt to transaxle case.
CAUTION:
Never reuse seal washer.
b. Tighten reverse idler shaft mounting bolt to the specified torque.
31. Tighten transaxle case mounting bolts (
) to the specified
torque.
32. Install position switch (1), as per the following procedure.
a. Apply recommended sealant to threads of position switch.
•
Use Genuine Silicone RTV or an equivalent. Refer to
22, "Recommended Chemical Products and Sealants"
.
CAUTION:
Never allow old liquid gasket, moisture, oil, or foreign mat-
ter to remain on thread.
b. Install position switch to transaxle case, and tighten it to the
specified torque.
33. Install bracket (2) to transaxle case, and tighten mounting bolt to
the specified torque.
34. Install selector lever (3), as per the following procedure.
a. Install selector lever to transaxle case.
CAUTION:
Replace selector lever and selector as a set.
b. Install retaining pin to selector lever, using a pin punch.
CAUTION:
Never reuse retaining pin.
35. Install drain plug, as per the following procedure.
a. Install gasket to drain plug.
CAUTION:
Never reuse gasket.
b. Install drain plug to clutch housing, using a socket [Commercial service tool].
c. Tighten drain plug to the specified torque.
36. Install filler plug, as per the following procedure.
a. Install gasket to filler plug, and then install them to transaxle case.
CAUTION:
Never reuse gasket.
b. Tighten filler plug to the specified torque.
CAUTION:
Fill with gear oil before tighten filler plug to the specified torque.
PCIB1695E
PCIB1694E
SCIA7784E
Revision: November 2015
2016 JUKE
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