Nissan Juke (2016 year). Service Repair Manual — part 136
TRANSFER ASSEMBLY
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5. Remove transfer gusset (1).
6. Remove catalytic converter adapter bracket (Except for NISMO
RS) or catalyst convertor support bracket (lower) (For NISMO
(Except for
NISMO RS),
(For NISMO RS).
7. Remove rear torque rod and rear torque rod bracket. Refer to
EM-221, "AWD : Removal and Installation"
(Except for NISMO
EM-68, "AWD : Removal and Installation"
8. Remove bolts fixing transaxle assembly and transfer assembly.
9. Remove transfer assembly from the vehicle.
CAUTION:
• Never damage ring gear shaft.
• Be careful when removing transfer assembly form the
vehicle because it is heavy.
INSTALLATION
Note the following, and install in the reverse order of removal.
• When installing the transfer assembly to the transaxle assembly,
install the mounting bolts following the standard below.
CAUTION:
• When installing transfer assembly to transaxle assembly,
replace differential side oil seal (Converter housing side) of
transaxle. Refer to
TM-340, "Removal and Installation"
(RE0F10B),
TM-566, "Removal and Installation"
(RE0F10D).
• Never damage differential side oil seal (Converter housing
side) of transaxle.
• When installing heat insulator (1), tighten the mounting bolts and
nut in numerical order.
• Perform inspection after installation. Refer to
Inspection
INFOID:0000000012199464
INSPECTION AFTER INSTALLATION
Check oil level and check for oil leakage. Refer to
JSDIA2084ZZ
: Vehicle front
JSDIA2085ZZ
Bolt symbol
A
B
Installation direction
Transfer
⇒
Transaxle
Transaxle
⇒
Transfer
JSDIA2086ZZ
Temporary tightening
: 1
→
2
→
3
Final tightening
(Specified torque)
: 4
→
5
→
6
JSDIA2515GB
Revision: November 2015
2016 JUKE
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RING GEAR SHAFT
UNIT DISASSEMBLY AND ASSEMBLY
RING GEAR SHAFT
Exploded View
INFOID:0000000012199465
1.
Pinion lock nut
2.
Companion flange
3.
Drive pinion oil seal
4.
Pinion bearing (rear)
5.
Transfer case
6.
Gasket
7.
Filler plug
8.
Collapsible spacer
9.
Drive pinion adjusting shim
10. Pinion bearing (front)
11. Drive pinion
12. Ring gear
13. Ring gear shaft
14. Ring gear bearing (right)
15. Ring gear bearing adjusting shim
(right)
16. Spacer (right)
17. Transfer case oil seal (right)
18. Drive shaft oil seal
19. Transfer cover
20. Oil defense
21. Ring gear bearing (left)
22. Ring gear bearing adjusting shim
(left)
23. Spacer (left)
24. Transfer case oil seal (left)
25. Drain plug
26. Dowel pin
A.
Oil seal lip
B.
Transfer case mounting face
: Always replace after every disassembly.
: Select with proper thickness.
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Apply gear oil.
: Apply multi purpose grease
JSDIA2491GB
Revision: November 2015
2016 JUKE
RING GEAR SHAFT
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Disassembly
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1. Remove transfer cover. Refer to
.
2. Remove transfer case oil seal (right and left).
3. Remove ring gear shaft assembly from transfer case. If ring gear shaft cannot be removed, remove as fol-
lows.
CAUTION:
Never damage transfer case.
• Set the drifts (A and B) to right and left spacers individually.
Compress ring gear shaft assembly with ring gear bearing to
remove ring gear shaft assembly from transfer case.
CAUTION:
• The drift shall be placed on the center of the spacers.
• The pressure shall be as low as to remove ring gear
shaft assembly from transfer case. The maximum pres-
sure shall be 10 kN (1 ton, 1.0 Imp ton).
• If the adjusting shims and spacers are installed by tap-
ping, the transfer case may be damaged. Avoid tapping.
4. Remove spacer (right and left) from ring gear shaft assembly.
5. Remove ring gear bearing adjusting shim (right and left) from ring gear shaft assembly.
6. Remove outer races of ring gear bearing (right and left) from ring gear shaft assembly.
7. Remove inner race of ring gear bearing (right) from ring gear
shaft with the drift (A) and the replacer (B).
8. Remove inner race of ring gear bearing (left) from ring gear shaft
with the replacer (A) (Commercial service tool).
9. Remove the ring gear mounting bolts.
: Apply anti-corrosive oil.
: Apply Genuine Silicone RTV or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
.
A
: Drift (Commercial service tool)
B
: Drift (Commercial service tool)
A
: Drift [SST: ST33200000 (J-26082)]
B
: Replacer (Commercial service tool)
JSDIA1106ZZ
JSDIA2165ZZ
JSDIA2166ZZ
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RING GEAR SHAFT
10. Lightly tap ring gear with a plastic hammer to remove ring gear
from ring gear shaft.
11. Remove drive shaft oil seal from the ring gear shaft with the
puller (A) [SST: KV381054S0 (J-34286)].
12. Perform inspection after disassembly. Refer to
Assembly
INFOID:0000000012199467
1. Select ring gear bearing adjusting shim (right and left). Refer to
2. Using the drift (A) [SST: ST33230000 (J-25805-01)], install drive
shaft oil seal (1) within the dimension (L) shown as follows.
CAUTION:
• Never reuse the oil seal.
• When installing, never incline oil seal.
• Apply multi-purpose grease to oil seal lip, and gear oil
onto the circumference.
3. Install the ring gear to ring gear shaft.
4. Install the inner race of ring gear bearing (left) to ring gear shaft
with the drift (A) (Commercial service tool).
CAUTION:
• Never reuse the ring gear bearing.
• Apply gear oil to ring gear bearing.
SDIA1807J
JPDIE0032ZZ
L
: 0 – 0.6 mm (0 – 0.024 in)
JSDIA2492ZZ
JSDIA1055ZZ
Revision: November 2015
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RING GEAR SHAFT
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5. Install the inner race of ring gear bearing (right) to ring gear shaft
with the drift (A) (Commercial service tool).
CAUTION:
• Never reuse the ring gear bearing.
• Apply gear oil to ring gear bearing.
6. Install outer races of ring gear bearing (right and left) to ring gear
shaft assembly.
CAUTION:
• Never reuse the ring gear bearing.
• Apply gear oil to ring gear bearing.
7. Install selected ring gear bearing adjusting shim (right and left)
to ring gear shaft assembly.
8. Install spacer (right and left) to ring gear shaft assembly.
9. Set the drifts (A and B) to right and left spacers individually.
Compress ring gear shaft assembly with ring gear bearing to
install ring gear shaft assembly to transfer case.
CAUTION:
• The drift shall be placed on the center of the spacers.
• The pressure shall be as low as to install ring gear shaft
assembly into transfer case. The maximum pressure shall
be 10 kN (1 ton, 1.0 Imp ton).
• If the adjusting shims and spacers are installed by tap-
ping, the transfer case may be damaged. Avoid tapping.
10. Install transfer cover to check and adjust each part. Refer to
CAUTION:
Never apply liquid gasket.
11. Check backlash, tooth contact, and total preload. Refer to
.
CAUTION:
Measure the total preload without the transfer case oil seal.
12. Reinstall transfer cover for applying liquid gasket. Refer to
13. Install the transfer case oil seal (left and right). Refer to
Adjustment
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Adjusting shim selection
A
: Drift (Commercial service tool)
B
: Drift (Commercial service tool)
JSDIA1056ZZ
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RING GEAR SHAFT
Measurement point
Ring gear bearing adjusting shim (left)
1. Measure the dimensions of each measuring point with the following procedure:
Dimension “A” measurement
• Measure dimension (A) of transfer case with a pair of vernier
calipers. Refer to “Measuring point”.
CAUTION:
Never damage transfer case.
Dimension “X” measurement
JSDIA2493ZZ
JSDIA2170ZZ
Revision: November 2015
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RING GEAR SHAFT
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• Measure the diameter (X) of transfer case with a pair of vernier
calipers. Refer to “Measuring point”.
CAUTION:
Never damage transfer case.
Dimension “Y” measurement
• Measure dimension (Y
′
) of transfer case (including the thick-
ness of straightedge) with a pair of vernier calipers and
straightedge. Refer to “Measuring point”.
CAUTION:
Never damage transfer case.
• Measure the thickness of straightedge.
• Calculate the dimension “Y” by formula below.
Dimension “Z” measurement
• Measure dimension (Z) of transfer case with a pair of vernier
calipers and straightedge. Refer to “Measuring point”.
CAUTION:
Never damage transfer case.
Dimension “V” measurement
JSDIA2171ZZ
JSDIA2494ZZ
Y = Y
′
−
“Thickness of straightedge”
JSDIA2543ZZ
JSDIA2174ZZ
Revision: November 2015
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RING GEAR SHAFT
• Measure dimension (V) of ring gear shaft with a pair of vernier
calipers. Refer to “Measuring point”.
Dimension “W” measurement
• Measure dimension (W) of ring gear shaft with a pair of vernier
calipers. Refer to “Measuring point”.
Dimension “E” measurement
• Measure dimension (E) of ring gear shaft with a pair of vernier
calipers. Refer to “Measuring point”.
Dimension “F” measurement
• Measure dimension (F) from outer race edge surface of ring
gear bearing (left) to inner race edge surface with depth
gauge. Refer to “Measuring point”.
Dimension “G” measurement
JSDIA2175ZZ
JSDIA2176ZZ
JSDIA2177ZZ
JSDIA2178ZZ
Revision: November 2015
2016 JUKE
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