Nissan Juke (2016 year). Service Repair Manual — part 142
SIDE OIL SEAL
DLN-143
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: RTVS]
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SIDE OIL SEAL
Exploded View
INFOID:0000000012199505
Removal and Installation
INFOID:0000000012199506
REMOVAL
1. Drain gear oil. Refer to
.
2. Remove electric controlled couplings. Refer to
DLN-145, "Removal and Installation"
3. Remove side oil seal with the suitable oil seal remover.
CAUTION:
Never damage gear carrier and rear cover.
INSTALLATION
1.
Electric controlled coupling (right)
2.
Side oil seal (right)
3.
Rear final drive assembly
4.
Side oil seal (left)
5.
Electric controlled coupling (left)
A.
Oil seal lip
: Always replace after every disassembly.
: Apply multi purpose grease
: Apply gear oil.
JSDIA2233GB
JSDIA2234ZZ
Revision: November 2015
2016 JUKE
DLN-144
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: RTVS]
SIDE OIL SEAL
1. Install side oil seal (right) until it becomes flush with the gear car-
rier end, using the drift (A) [SST: ST33400001 (J-26082)].
CAUTION:
• Never reuse oil seal.
• When installing, never incline oil seal.
• Apply multi-purpose grease onto oil seal lip, and gear oil
onto the circumference of oil seal.
2. Install side oil seal (left) until it becomes flush with the gear car-
rier end, using the drift (A) [SST: KV38100500 (
—
)].
CAUTION:
• Never reuse oil seal.
• When installing, never incline oil seal.
• Apply multi-purpose grease onto oil seal lip, and gear oil
onto the circumference of oil seal.
3. Install electric controlled couplings. Refer to
4. Refill gear oil to the final drive and check level. Refer to
5. When oil leaks while removing, check oil level after the installa-
.
JSDIA2235ZZ
JSDIA2236ZZ
Revision: November 2015
2016 JUKE
ELECTRIC CONTROLLED COUPLING
DLN-145
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: RTVS]
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ELECTRIC CONTROLLED COUPLING
Exploded View
INFOID:0000000012199507
Removal and Installation
INFOID:0000000012199508
REMOVAL
1. Remove rear drive shaft. Refer to
RAX-19, "Removal and Installation"
2. Disconnect sub-harness connector (1).
3. Remove propeller shaft assembly. Refer to
4. Support rear final drive assembly with a suitable jack.
5. Remove rear final drive mounting bolt (
) at rear suspension
member.
1.
Sub-harness
2.
Band clip
3.
Rear final drive assembly
4.
Connector clip
5.
Electric controlled coupling (right)
6.
Reamer bolt
7.
Electric controlled coupling (left)
A.
Gear carrier mounting face
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Apply Genuine Liquid Gasket, Three Bond 1217 or equivalent.
JSDIA2237GB
JSDIA2135ZZ
JSDIA2136ZZ
Revision: November 2015
2016 JUKE
DLN-146
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: RTVS]
ELECTRIC CONTROLLED COUPLING
6. Remove final drive mounting bolts and nuts (
) with power tool.
7. Lower rear final drive assembly to the position where electric
controlled coupling connector can be disconnect.
CAUTION:
Secure final drive assembly to a suitable jack while remov-
ing it.
8. Disconnect electric controlled coupling connector (1) from sub-
harness (2).
9. Remove electric controlled coupling connector from final drive
assembly.
10. Remove electric controlled coupling from final drive assembly.
11. Remove sub-harness from final drive assembly.
CAUTION:
• Remove sub-harness only when necessary.
• Never damage side oil seal.
INSTALLATION
1. If remove sub–harness, replace band clip to sub-harness, and then install sub–harness to rear final drive
assembly.
CAUTION:
• Never reuse band clip.
• Check original mounting dimensions to install clip to the original position.
JSDIA2137ZZ
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JSDIA2239ZZ
JSDIA2240ZZ
Revision: November 2015
2016 JUKE
ELECTRIC CONTROLLED COUPLING
DLN-147
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: RTVS]
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• Pin (A) of sub–harness connector clip must be function-
ing certainly as baffle pin.
• Check the area around the rotating object to see that there
is no interference.
2. Apply liquid gasket (1) to mating surface of coupling cover.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
CAUTION:
• Remove old gasket adhering to the mounting surfaces.
Also remove any moisture, oil, or foreign material adher-
ing to the mounting surfaces.
• Overlap both ends of the bead for at least 3 mm (0.12 in).
• Apply liquid gasket to grommet as well.
• The width of sealant bend is approximately 3 mm (0.012
in).
• Never allow liquid gasket to contact the unit characteris-
tics (A) of the coupling cover.
3. Install electric controlled coupling (1) to spline of center stem
with grommet of harness facing upward, temporarily tighten
reamer bolts (2) to the positions shown in the figure.
CAUTION:
Never damage side oil seal.
4. Tighten reamer bolts and coupling cover mounting bolts to the
specified torque.
CAUTION:
Never allow harness to get caught in the bolt.
JSDIA2525ZZ
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A: Left side
B: Right side
: Vehicle front
JSDIA2242GB
Revision: November 2015
2016 JUKE
DLN-148
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: RTVS]
ELECTRIC CONTROLLED COUPLING
5. Replace connector clip from electric controlled coupling connec-
tor, and then insert it to final drive assembly.
CAUTION:
• Never reuse connector clip.
• When inserting connector clip to final drive assembly,
never tug harness.
6. Connect electric controlled coupling connector (1) to sub-har-
ness (2).
7. Install rear drive shaft. Refer to
RAX-19, "Removal and Installa-
CAUTION:
Never damage electric controlled coupling oil seal.
8. Install propeller shaft assembly. Refer to
9. When oil leaks while removing, check oil level after the installa-
.
10. When replacing electric controlled coupling, perform writing unit
characteristics after installing rear final drive assembly to the vehicle. Refer to
.
CAUTION:
Always writing unit characteristics of both side electric controlled couplings.
JSDIA2239ZZ
JSDIA2238ZZ
Revision: November 2015
2016 JUKE
ELECTRIC CONTROLLED COUPLING OIL SEAL
DLN-149
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: RTVS]
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ELECTRIC CONTROLLED COUPLING OIL SEAL
Exploded View
INFOID:0000000012199509
Removal and Installation
INFOID:0000000012199510
REMOVAL
1. Remove rear drive shafts. Refer to
RAX-19, "Removal and Installation"
.
2. Remove electric controlled coupling oil seal from electric con-
trolled coupling, using the suitable oil seal remover.
CAUTION:
Never damage electric controlled coupling.
INSTALLATION
1. Using the drift (A) [SST: KV38109700 (
—
)], install elec-
tric controlled coupling oil seal to electric controlled coupling to
electric controlled coupling all the way until SST contact the end.
NOTE:
The use of SST satisfies the mounting dimensions.
CAUTION:
• Always use SST [KV38109700 (
—
)].
• Never reuse oil seal.
• When installing, never incline oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil
onto the circumference of oil seal.
1.
Rear final drive assembly
2.
Electric controlled coupling oil seal
A.
Oil seal lip
: Always replace after every disassembly.
: Apply multi purpose grease
: Apply gear oil.
JSDIA2243ZZ
JSDIA2244ZZ
JSDIA2245ZZ
Revision: November 2015
2016 JUKE
DLN-150
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: RTVS]
ELECTRIC CONTROLLED COUPLING OIL SEAL
2. Install rear drive shafts. Refer to
RAX-19, "Removal and Installation"
CAUTION:
Never damage electric controlled coupling oil seal.
Revision: November 2015
2016 JUKE
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