Nissan Juke (2016 year). Service Repair Manual — part 88
CL-10
< PERIODIC MAINTENANCE >
CLUTCH FLUID
7. Return clutch tube and lock pin in their original positions while clutch pedal is depressed.
8. Perform the air bleeding. Refer to
Air Bleeding
INFOID:0000000012199547
CAUTION:
• Monitor clutch fluid level in reservoir tank so as not to empty the tank.
• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
NOTE:
Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or
power bleeder will not purge all the air from the system.
1. Fill reservoir tank with new clutch fluid.
CAUTION:
Never reuse drained clutch fluid.
2. Connect a transparent vinyl hose to air bleeder of bleeding con-
nector (1).
3. “Depress” and “release” the clutch pedal slowly and fully 15
times at an interval of 2 to 3 seconds and release the clutch
pedal.
4. Press the lock pin (1) into the bleeding connector (2), and main-
tain the position.
CAUTION:
Since the inside of clutch tube is under hydraulic pressure,
hold the tube to prevent it from getting disconnected.
5. Slide bleeding connector (1) in the direction of the arrow as
shown in the figure.
6. Depress the clutch pedal soon and hold it, and then bleed the air
from the piping.
CAUTION:
Since the inside of clutch tube is under hydraulic pressure,
hold the tube to prevent it from getting disconnected.
7. Return clutch tube and lock pin in their original positions.
8. Release clutch pedal and wait for 5 seconds.
9. Repeat steps 3 to 8 until no bubbles are observed in the clutch fluid.
10. Check that the fluid level in the reservoir tank is within the specified range after air bleeding. Refer to
.
JPDIB0166ZZ
JPDIB0041ZZ
2
: Clutch housing
Dimension “A”
: 10 mm (0.39 in)
JPDIB0042ZZ
Revision: November 2015
2016 JUKE
CLUTCH PEDAL
CL-11
< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
CLUTCH PEDAL
Exploded View
INFOID:0000000012199548
Removal and Installation
INFOID:0000000012199549
REMOVAL
1. Remove instrument lower panel LH. Refer to
IP-13, "Removal and Installation"
2. Disconnect clutch pedal position switch connector.
3. Disconnect clutch interlock switch connector.
4. Disconnect clip of harness from clutch pedal.
5. Remove master cylinder rod end from clutch pedal.
6. Remove clutch pedal position switch and clip from clutch pedal.
7. Remove clutch interlock switch and clip from clutch pedal.
8. Remove clutch pedal from the vehicle.
9. Remove pedal pad from clutch pedal.
10. Remove stopper rubber and pedal stopper rubber from clutch
pedal, using a suitable remover.
INSTALLATION
1.
Clutch pedal
2.
Stopper rubber
3.
Clip
4.
Clutch interlock switch
5.
Clutch pedal position switch
6.
Pedal pad
7.
Pedal stopper rubber
: N·m (kg-m, ft-lb)
JPDIB0161GB
PCIB1491E
Revision: November 2015
2016 JUKE
CL-12
< REMOVAL AND INSTALLATION >
CLUTCH PEDAL
Note the following, and install in the reverse order of removal.
CAUTION:
Press master cylinder rod end into clutch pedal until it stops.
Inspection and Adjustment
INFOID:0000000012199550
INSPECTION AFTER REMOVAL
• Check clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found,
replace clutch pedal.
• Check stopper rubber and pedal stopper rubber. If damage or deformation is found, replace stopper rubber
and pedal stopper rubber.
• Check pedal pad. If wear or damage is found, replace pedal pad.
INSPECTION AFTER INSTALLATION
• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to
CL-6, "Inspection and Adjustment"
• Check the clutch interlock switch position. Refer to
CL-6, "Inspection and Adjustment"
.
• Check the clutch pedal position switch position. Refer to
CL-6, "Inspection and Adjustment"
ADJUSTMENT AFTER INSTALLATION
• Adjust the clutch interlock switch position. Refer to
CL-6, "Inspection and Adjustment"
.
• Adjust the clutch pedal position switch position. Refer to
CL-6, "Inspection and Adjustment"
Revision: November 2015
2016 JUKE
CLUTCH MASTER CYLINDER
CL-13
< REMOVAL AND INSTALLATION >
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CLUTCH MASTER CYLINDER
Exploded View
INFOID:0000000012199551
Removal and Installation
INFOID:0000000012199552
REMOVAL
CAUTION:
• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
• Never disassemble clutch master cylinder.
1. Drain clutch fluid. Refer to
.
2. Remove air cleaner case. Refer to
EM-192, "Removal and Installation"
(Except for NISMO RS),
(For NISMO RS).
3. Remove reservoir hose from reservoir tank and master cylinder.
4. Remove master cylinder rod end (
) from clutch pedal.
1.
Reservoir hose
2.
Reservoir tank
3.
Master cylinder
JPDIB0162ZZ
PCIB1491E
Revision: November 2015
2016 JUKE
CL-14
< REMOVAL AND INSTALLATION >
CLUTCH MASTER CYLINDER
5. Pull up the lock pin (1) from connector of master cylinder (2) and
separate clutch tube (3).
6. Rotate master cylinder clockwise by 45 degrees, and then
remove master cylinder from the vehicle.
INSTALLATION
CAUTION:
Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
1. Tilt master cylinder clockwise by 45 degrees (A) and insert it to
the mounting hole. Rotate counterclockwise and secure it. At
this time, nipple (1) is upward of the vehicle.
2. Install master cylinder rod end to clutch pedal.
CAUTION:
Press master cylinder rod end into clutch pedal until it
stops.
3. Install reservoir hose to reservoir tank and master cylinder.
CAUTION:
Set reservoir hose with painted mark facing upward.
4. Press down the lock pin into connector of master cylinder until it stops.
5. Install clutch tube into connector of master cylinder until it stops.
6. For the next step and after, install in the reverse order of removal.
Inspection and Adjustment
INFOID:0000000012199553
INSPECTION AFTER INSTALLATION
• Check the fluid leakage and the fluid level. Refer to
.
• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to
CL-6, "Inspection and Adjustment"
• Check the clutch interlock switch position. Refer to
CL-6, "Inspection and Adjustment"
.
• Check the clutch pedal position switch position. Refer to
CL-6, "Inspection and Adjustment"
ADJUSTMENT AFTER INSTALLATION
• Adjust the clutch interlock switch position. Refer to
CL-6, "Inspection and Adjustment"
.
• Adjust the clutch pedal position switch position. Refer to
CL-6, "Inspection and Adjustment"
• Perform the air bleeding. Refer to
JPDIB0167ZZ
B
: Mounting condition
JPDIB0114ZZ
Revision: November 2015
2016 JUKE
CLUTCH PIPING
CL-15
< REMOVAL AND INSTALLATION >
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CLUTCH PIPING
Exploded View
INFOID:0000000012199554
Hydraulic Layout
INFOID:0000000012199555
Removal and Installation
INFOID:0000000012199556
CAUTION:
Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
REMOVAL
Note the following, and refer to
• Drain clutch fluid. Refer to
.
1.
CSC (Concentric Slave Cylinder)
2.
Clip (Except for NISMO RS)
3.
Clutch tube
4.
Clutch damper
5.
Bracket
6.
Master cylinder
JSDIA3642ZZ
1.
Clutch tube
2.
Lock pin
3.
CSC (Concentric Slave Cylinder)
4.
Clutch damper
5.
Master cylinder
6.
Clutch pedal
PCIB1499E
Revision: November 2015
2016 JUKE
CL-16
< REMOVAL AND INSTALLATION >
CLUTCH PIPING
• Press the lock pin into the bleeding connector of the CSC, and then remove clutch tube from CSC.
• Pull the lock pins from the connectors of the clutch damper until the pins stop, and then remove clutch tubes
from clutch damper.
• Pull the lock pin from the connector of the clutch master cylinder until the pin stop, and then remove clutch
tube from clutch master cylinder.
INSTALLATION
Note the following, and refer to
for installation procedure.
CAUTION:
Never damage clutch tube.
• Insert each clutch tube into the CSC bleeding connector, the clutch damper connector, and the clutch master
cylinder connector until it contacts the end of each connector.
• Install each lock pin into the clutch damper connector and the clutch master cylinder connector until it con-
tacts the end of each connector.
Inspection and Adjustment
INFOID:0000000012199557
INSPECTION AFTER REMOVAL
• Check the clutch tube for cracks and damage. If the clutch tube has cracks or damage, replace it with a new
one.
• Check the O-ring of the clutch tube for cracks and damage. If the O-ring of the clutch tube has cracks or
damage, replace clutch tube with a new one.
• Check the clutch damper for cracks and damage. If the clutch damper has cracks or damage, replace it with
a new one.
INSPECTION AFTER INSTALLATION
• Check the fluid leakage and the fluid level. Refer to
.
• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to
CL-6, "Inspection and Adjustment"
ADJUSTMENT AFTER INSTALLATION
Perform the air bleeding. Refer to
Revision: November 2015
2016 JUKE
CSC (CONCENTRIC SLAVE CYLINDER)
CL-17
< UNIT REMOVAL AND INSTALLATION >
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UNIT REMOVAL AND INSTALLATION
CSC (CONCENTRIC SLAVE CYLINDER)
Exploded View
INFOID:0000000012199558
Removal and Installation
INFOID:0000000012199559
CAUTION:
• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position
every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage
a seal of CSC and may cause clutch fluid leakage.
• Never disassemble CSC.
• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
REMOVAL
1. Remove transaxle assembly. Refer to
TM-30, "Removal and Installation"
2. Remove CSC from clutch housing.
INSTALLATION
1. Install CSC to clutch housing, and then tighten CSC mounting bolts to the specified torque.
CAUTION:
• Never reuse CSC.
• Never insert and operate CSC because piston and stopper of CSC components may fall off.
2. For the next step and after, install in the reverse order of removal.
Inspection and Adjustment
INFOID:0000000012199560
INSPECTION AFTER INSTALLATION
Check the fluid leakage and the fluid level. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Perform the air bleeding. Refer to
1.
Transaxle assembly
2.
CSC (Concentric Slave Cylinder)
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
JPDIB0040GB
Revision: November 2015
2016 JUKE
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