Nissan Juke (2012 year). Service Repair Manual — part 234
TM-220
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
KEY INTERLOCK CABLE
8.
Lift clip (A) in the direction of the arrow (
C) and remove in the
direction of the arrow (
D).
9.
Disconnect the key interlock cable from the key cylinder.
10. Disengage the clip and disconnect the key interlock cable from
the vehicle.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Install the adjusting holder (A) onto the key interlock rod (B), then
install the casing cap (C) onto the CVT shift selector cable bracket
(D).
CAUTION:
• When installing the key interlock cable, never bend or twist
the cable forcefully.
• After connecting the key interlock cable to the CVT shift
selector cable bracket, be sure to check that the casing cap
is completely fastened to the cable bracket. If the casing cap
is easily displaced, replace the key interlock cable.
• While pressing the detent rod (B) down, slide the key interlock
cable slider (A) toward the key interlock rod (D) side, and install the
adjusting holder (C) and key interlock rod.
CAUTION:
• Never squeeze the pawls on the key interlock cable slider
when holding the slider.
• Never apply force in a perpendicular direction to the key
interlock rod when sliding the slider.
Inspection
INFOID:0000000007576555
INSPECTION AFTER INSTALLATION
• Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to
.
• The key can be removed only when the selector lever is in the “P” position.
• It must not be possible to turn the ignition switch to LOCK when the selector lever is not in the “P” position.
1
:Key interlock cable
B
:Key cylinder
JSDIA1798ZZ
JSDIA1799ZZ
JSDIA1800ZZ
Revision: 2011 October
2012 JUKE
TRANSMISSION RANGE SWITCH
TM-221
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
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F
G
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A
B
TM
N
O
P
TRANSMISSION RANGE SWITCH
Exploded View
INFOID:0000000007576556
Removal and Installation
INFOID:0000000007576557
REMOVAL
1.
Remove battery. Refer to
PG-95, "Removal and Installation"
2.
Remove transmission range switch connector.
3.
Remove control cable. Refer to
TM-216, "Removal and Installation"
.
4.
Remove transmission range switch from transaxle assembly.
INSTALLATION
Install in the reverse order of removal.
Inspection and Adjustment
INFOID:0000000007576558
ADJUSTMENT OF TRANSMISSION RANGE SWITCH
1.
Move selector lever to “N” position.
2.
Remove control cable from manual lever.
1.
Transmission range switch
2.
Transaxle assembly
: N·m (kg-m, in-lb)
JSDIA2397GB
Revision: 2011 October
2012 JUKE
TM-222
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
TRANSMISSION RANGE SWITCH
3.
Loosen mounting bolts (
) of transmission range switch. Insert
a pin (
φ
4 mm) into the adjusting holes (A) on both transmission
range switch and manual lever for adjusting the position.
4.
Tighten mounting bolts of transmission range switch.
5.
Connect control cable on manual lever. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust the CVT positions after installing the CVT shift selector. Refer to
TM-135, "Inspection and Adjustment"
.
INSPECTION AFTER INSTALLAION
Check the CVT positions after adjusting the CVT positions. Refer to
TM-135, "Inspection and Adjustment"
JSDIA2398ZZ
Revision: 2011 October
2012 JUKE
TCM
TM-223
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
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F
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A
B
TM
N
O
P
TCM
Exploded View
INFOID:0000000007576559
Removal and Installation
INFOID:0000000007576560
NOTE:
When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then replace
TCM. Refer to
REMOVAL
1.
Remove the battery. Refer to
PG-95, "Removal and Installation"
2.
Remove air duct (inlet) and air cleaner case. Refer to
EM-25, "Removal and Installation"
.
3.
Disconnect the TCM connector.
4.
Remove the TCM.
5.
Remove the bracket.
INSTALLATION
Installation is the reverse order of removal.
Adjustment
INFOID:0000000007576561
ADJUSTMENT AFTER INSTALLATION
Perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to
.
1.
Bracket
2.
TCM
:Vehicle front
: N·m (kg-m, in-lb)
JSDIA2411GB
Revision: 2011 October
2012 JUKE
TM-224
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
AIR BREATHER HOSE
AIR BREATHER HOSE
Removal and Installation
INFOID:0000000007576562
REMOVAL
1.
Remove air cleaner case. Refer to
EM-25, "Removal and Installation"
.
2.
Remove clip (A) from bracket.
3.
Remove air breather hose (1) from transaxle assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never bend the air breather hose to prevent damage to the hose.
• Install air breather hose (1) to transaxle tube (A) all the way to
the curve of the tube.
• Install air breather hose to transaxle tube so that the paint
mark (B) is facing upward.
• Securely install the clip (A) to the bracket.
JSDIA2454ZZ
JSDIA2399ZZ
JSDIA2458ZZ
Revision: 2011 October
2012 JUKE
CONTROL VALVE
TM-225
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
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M
A
B
TM
N
O
P
CONTROL VALVE
Exploded View
INFOID:0000000007576563
COMPONENT PARTS LOCATION
Removal and Installation
INFOID:0000000007576564
REMOVAL
1.
Transaxle assembly
2.
Control valve
3.
Bracket
4.
O-ring
5.
Oil strainer assembly
6.
Magnet
7.
Drain plug gasket
8.
Drain plug
9.
Oil pan mounting bolt
10.
Oil pan
11.
Oil pan gasket
12.
Lock nut
13.
Washer
14. Manual plate
15.
Collar
16.
Lip seal
17. Snap ring
18.
Terminal cord assembly
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: NISSAN CVT Fluid NS-2
JSDIA2656GB
Revision: 2011 October
2012 JUKE
TM-226
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
1.
Disconnect battery cable from negative terminal. Refer to
.
2.
Remove drain plug from oil pan and then drain the CVT fluid.
3.
Remove drain plug gasket.
4.
Disconnect the CVT unit connector. Refer to
TM-64, "Removal and Installation Procedure for CVT Unit
.
5.
Remove the snap ring (1) from the CVT unit connector (A).
6.
Press the CVT unit connector (A) into the transaxle case.
CAUTION:
Never damage the CVT unit connector.
NOTE:
Clean around the connector to prevent foreign materials from
entering into the transaxle case.
7.
Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.
8.
Remove the magnets from the oil pan.
9.
Remove the lock nut (1) and washer (2), and then remove the
manual plate (3).
10. Remove the collar (4) from the manual shaft (A).
CAUTION:
Never drop the collar.
11. Disconnect the control valve connectors (A) and (B).
JPDIA0654ZZ
JPDIA0720ZZ
: Vehicle front
JPDIA0655ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
Revision: 2011 October
2012 JUKE
CONTROL VALVE
TM-227
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
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A
B
TM
N
O
P
12. Remove the oil strainer assembly mounting bolts (A) and (B),
and then remove the oil strainer assembly (1).
13. Remove O-ring from oil strainer assembly.
14. Remove the bracket (1).
15. Remove the control valve mounting bolts (A) and (B), and then
remove the control valve from the transaxle case.
CAUTION:
Never drop the control valve, ratio control valve and manual
shaft.
16. Remove terminal cord assembly (1) from the transaxle case
inside.
17. Remove the lip seal (1) from the transaxle case.
: Vehicle front
JPDIA0657ZZ
: Bolt
: Vehicle front
JPDIA0658ZZ
: Vehicle front
JPDIA0659ZZ
JSDIA2634ZZ
: Vehicle front
JPDIA0661ZZ
Revision: 2011 October
2012 JUKE
TM-228
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
INSTALLATION
1.
Install the lip seal (1) to the transaxle case.
2.
Install terminal cord assembly (1) to the transaxle case.
CAUTION:
Connect the CVT unit connector with the stopper facing up,
and then press in until it clicks.
3.
Press in the ratio control valve (B) in the (
) direction, and then
fix the linkage in the position shown in the figure with the linkage
fixing pin (A) from the back of control valve through the hole for
fixing.
4.
Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown in the figure.
5.
Install the control valve to the transaxle case.
CAUTION:
• Never drop the linkage fixing pin. If it is dropped, repeat
the installation procedure from step 3.
• Never pinch the harness into between the control valve
and the transaxle case.
• Never drop the control valve, ratio control valve and man-
ual shaft.
: Vehicle front
JPDIA0661ZZ
JSDIA2634ZZ
JPDIA0663ZZ
Revision: 2011 October
2012 JUKE
CONTROL VALVE
TM-229
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
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M
A
B
TM
N
O
P
6.
Fix the control valve using the control valve mounting bolts (A)
and (B).
7.
Pull the linkage fixing pin out.
8.
Connect the control valve connectors (A) and (B).
CAUTION:
• Never pinch the harness into between the control valve
and the transaxle case.
• Securely insert the connector until it clicks and locks.
9.
Install the bracket (1).
10. Install O-ring to oil strainer assembly.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid NS-2 to O-ring.
11. Install the oil strainer assembly (1) using the oil strainer assem-
bly mounting bolts (A) and (B).
NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.
12. Install the collar to the manual shaft.
CAUTION:
Never drop the collar.
: Vehicle front
Bolt
Bolt length (mm)
Number of bolts
A
54
10
B
44
1
JPDIA0659ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
: Bolt
: Vehicle front
JPDIA0658ZZ
: Vehicle front
Bolt
Bolt length (mm)
Number of bolts
A
12
2
B
44
1
JPDIA0657ZZ
Revision: 2011 October
2012 JUKE
TM-230
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
CONTROL VALVE
13. Install the manual plate (1) while aligning with the groove (A) of
the manual valve.
CAUTION:
Assemble the manual plate while aligning its end with the
cutout (
) of the manual valve.
14. Install the washer (2) and the lock-nut (3), and then tighten to
the specified torque.
15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to
Installation Procedure for CVT Unit Connector"
17. Install the magnet while aligning it with the convex side of oil
pan.
CAUTION:
Completely eliminate the iron powder from the magnet
mounting area of oil pan and the magnet.
18. Install the oil pan to the transaxle case with the following proce-
dure.
1.
Install the oil pan gasket to the oil pan.
CAUTION:
• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-
face and bolt mounting hole of oil pan and transaxle case.
• Never reuse oil pan gasket.
2.
Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting
bolt.
3.
Tighten the oil pan mounting bolts in the order shown in the
figure to the specified torque.
4.
Tighten the oil pan mounting bolts again clockwise from (1)
shown in the figure to the specified torque.
19. Install drain plug gasket to drain plug.
CAUTION:
Never reuse drain plug gasket.
20. Install drain plug to oil pan.
21. Fill CVT fluid from CVT fluid charging pipe to the specified level.
CAUTION:
• Use only Genuine NISSAN CVT Fluid NS-2. Never mix with other fluid.
• Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and
CVT durability, and may damage the CVT, which is not covered by the warranty.
• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
• Sufficiently shake the container of CVT fluid before using.
• Delete CVT fluid deterioration date with CONSULT after changing CVT fluid. Refer to
"CONSULT Function (TRANSMISSION)"
.
22. With the engine warmed up, drive the vehicle in an urban area.
NOTE:
When ambient temperature is 20
°
C (68
°
F), it takes about 10 minutes for the CVT fluid to warm up to 50
to80
°
C (122 to 176
°
F).
23. Check CVT fluid level and condition. Refer to
.
24. Connect battery cable to negative terminal. Refer to
: Vehicle front
JPDIA0962ZZ
CVT fluid
: Refer to
Fluid capacity
: Refer to
JPDIA0654ZZ
JPDIA0664ZZ
Revision: 2011 October
2012 JUKE
CONTROL VALVE
TM-231
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
Inspection and Adjustment
INFOID:0000000007576565
INSPECTION AFTER REMOVAL
Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.
INSPECTION AFTER INSTALLATION
Check the CVT fluid level and leakage. Refer to
ADJUSTMENT AFTER INSTALLATION
Perform “ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE OR TRANSAXLE ASSEMBLY”.
Refer to
Revision: 2011 October
2012 JUKE
TM-232
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
PRIMARY SPEED SENSOR
PRIMARY SPEED SENSOR
Exploded View
INFOID:0000000007576566
Removal and Installation
INFOID:0000000007576567
REMOVAL
1.
Remove the battery. Refer to
PG-95, "Removal and Installation"
2.
Remove ECM and bracket as a set.
3.
Remove primary speed sensor connector.
4.
Remove primary speed sensor.
5.
Remove O-ring from primary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
Inspection
INFOID:0000000007576568
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage and CVT fluid level. Refer to
.
1.
Transaxle assembly
2.
O-ring
3.
Primary speed sensor
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Genuine NISSAN CVT Fluid NS-2
SCIA7901J
Revision: 2011 October
2012 JUKE
SECONDARY SPEED SENSOR
TM-233
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
SECONDARY SPEED SENSOR
Exploded View
INFOID:0000000007576569
Removal and Installation
INFOID:0000000007576570
REMOVAL
1.
Remove air cleaner case. Refer to
EM-25, "Removal and Installation"
.
2.
Remove secondary speed sensor connector.
3.
Remove secondary speed sensor (1) and shims (2).
4.
Remove O-ring (3) from secondary speed sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
• Install two pieces of shims.
Inspection
INFOID:0000000007576571
INSPECTION AFTER INSTALLATION
1.
Transaxle assembly
2.
Shim
3.
O-ring
4.
Secondary speed sensor
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Genuine NISSAN CVT Fluid NS-2
JPDIA0352GB
JPDIA0353ZZ
Revision: 2011 October
2012 JUKE
TM-234
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
SECONDARY SPEED SENSOR
Check for CVT fluid leakage and CVT fluid level. Refer to
.
Revision: 2011 October
2012 JUKE
DIFFERENTIAL SIDE OIL SEAL
TM-235
< REMOVAL AND INSTALLATION >
[CVT: RE0F10B]
C
E
F
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H
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K
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M
A
B
TM
N
O
P
DIFFERENTIAL SIDE OIL SEAL
2WD
2WD : Exploded View
INFOID:0000000007576572
2WD : Removal and Installation
INFOID:0000000007576573
REMOVAL
NOTE:
Cap or plug openings to prevent fluid from spilling.
1.
Remove the left/right front drive shaft. Refer to
FAX-19, "LEFT SIDE : Removal and Installation"
(left side),
FAX-21, "RIGHT SIDE : Removal and Installation"
2.
Use oil seal remover or a similar means and remove the differential side oil seal.
CAUTION:
When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse differential side oil seal.
• Apply Genuine NISSAN CVT Fluid NS-2 to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900).
1.
Transaxle assembly
2.
Differential side oil seal (Converter
housing side)
3.
Differential side oil seal (Transaxle
case side)
: Always replace after every disassembly.
: Genuine NISSAN CVT Fluid NS-2
SCIA7594J
Revision: 2011 October
2012 JUKE
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