Freightliner Cargo Maintenance Manual — part 4
IMPORTANT: After performing all operations in this
table, perform all daily and weekly maintenance op-
erations listed in the "Pretrip Inspection and Daily
Maintenance" chapter of the
Cargo Driver’s Manual
.
Also, perform all M1 Maintenance Interval Operations
at the Initial Maintenance (IM).
NOTE: Numbers in this table are maintenance opera-
tion reference numbers matching those in the text of
this manual. The Initial Maintenance consists of all
M1 Operations plus the other operations listed below.
Initial Maintenance (IM) Operations
Maint.
Oper. No.
Initial Maintenance (IM) Operations
Perform All M1 Operations
Alternator and Starter Checking
Clutch Inspecting and Adjusting Pedal Free Play
Manual Transmission Oil Changing and Magnetic Plug Cleaning
Frame Fastener Torque Checking
U-Bolt Torque Checking
All-Axle Alignment
Axle Lubricant Changing and Magnetic Plug Cleaning
General Information
00
Initial Maintenance (IM) Operations Table: 00–09
00/13
IMPORTANT: After performing all operations in this
table, perform all daily and weekly maintenance op-
erations listed in the "Pretrip Inspection and Daily
Maintenance" chapter of the
Cargo Driver’s Manual
.
NOTE: Numbers in this table are maintenance opera-
tion reference numbers matching those in the text of
this manual.
M1 Maintenance Interval Operations
Maint.
Oper. No.
M1 Maintenance Interval Operations
Lubrication and Fluid Level Check (includes the following):
•
Clutch Release Bearing and Cross-Shaft Lubricating
•
Clutch Linkage Components Lubricating
•
Manual Transmission Oil Level Checking
•
Suspension Lubricating
•
Knuckle Pin Lubricating
•
Tie-Rod End Lubricating
•
Axle Lubricant Level Checking
•
Driveline Lubricating
•
Foot Brake Valve Actuator Lubricating
•
Automatic Slack Adjuster Lubricating
•
Drag Link Lubricating
•
Power Steering Reservoir Fluid Level Checking
•
Steering Gear Lubricating (Ross TAS Series)
•
Cab Mounts Lubricating
•
Cab Roof Vent Lubricating
•
Weatherstrip, Door Hinge, and Door Latch Lubricating
Suspension Inspecting (including cab shocks)
Tie-Rod End Inspecting
Axle Breather Checking
Driveline Inspecting
Air Dryer Inspecting, Bendix AD–9
Air Brake Valve Operation Checking
Relay Valve Checking
Quick Release and Flipper Valves Checking
Brake Chamber Inspecting (All Models)
Automatic Slack Adjuster Checking
Battery, Battery Box, and Cable Checking and Cleaning
Ground Cables Checking and Cleaning
Air Conditioner Checking, R–134a Refrigerant Systems
General Information
00
M1 Maintenance Interval Operations Table: 00–10
00/14
IMPORTANT: After performing all operations in this
table, perform all daily and weekly maintenance op-
erations listed in the "Pretrip Inspection and Daily
Maintenance" chapter of the
Cargo Driver’s Manual
.
Also, perform all M1 Maintenance Interval Operations
at the M2 Maintenance Interval.
NOTE: Maintenance operations appearing in italics in
this table are for noise emission control components.
Numbers in this table are maintenance operation ref-
erence numbers matching those in the text of this
manual. The M2 Maintenance consists of all M1 In-
terval Operations plus the other operations listed be-
low.
M2 Maintenance Interval Operations
Maint.
Oper. No.
M2 Maintenance Interval Operations
Perform All M1 Operations
Lubrication and Fluid Level Check (includes the following):
•
Camshaft Bracket Bushing Lubricating
•
Air Reservoir Automatic Drain Valve Disassembly, Cleaning, Inspect-
ing, and Lubricating, Bendix AD–9
•
Steering Driveline Lubricating
Radiator Cap Checking
Allison, Eaton/Fuller, and Meritor Transmission Breather Checking
Eaton/Fuller Transmission Air Filter/Regulator Element Cleaning
Automatic Slack Adjuster Inspecting
Exhaust System Inspecting
Air Filter Replacement
*
*
Replace the HVAC air filter every three months regardless of mileage.
General Information
00
M2 Maintenance Interval Operations Table: 00–11
00/15
IMPORTANT: After performing all operations in this
table, perform all daily and weekly maintenance op-
erations listed in the "Pretrip Inspection and Daily
Maintenance" chapter of the
Cargo Driver’s Manual
.
Also, perform all M1 and M2 Maintenance Interval
Operations at the M3 Maintenance Interval.
NOTE: Numbers in this table are maintenance opera-
tion reference numbers matching those in the text of
this manual. The M3 Maintenance consists of all M1
and M2 Interval Operations plus the other operations
listed below.
M3 Maintenance Interval Operations
Maint.
Oper. No.
M3 Maintenance Interval Operations
Perform All M1 Operations
Perform All M2 Operations
Engine Drive Belt Inspection
Air Cleaner Element Inspecting and Replacing
Alternator and Starter Checking
Clutch Inspecting and Adjusting
Allison Transmission Fluid and Filter Changing
U-Bolt Torque Checking
Wheel Nut and Rim Nut Checking
Air Dryer Checking, Bendix AD–9
Fuel Tank Draining and Vent Checking
Electrical System Checking
General Information
00
M3 Maintenance Interval Operations Table: 00–12
00/16
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