Kia Carnival (2009+). Manual — part 283

Be careful not to damage the rack.

14. When the end of the circlip comes out of the notched hole (A) of the housing rack cylinder, turn the rack stopper

(B) counterclockwise and remove the circlip.

Be careful not to damage the rack.

15. Remove the rack bushing and rack from the rack housing.

16. Remove the O-ring(A) from the rack bushing (B).

17. Remove the oil seal (B) from the rack bushing (A).

18. Remove the valve body (A) from the valve body housing (B) with a soft hammer.

19. Using the special tool, remove the oil seal and ballbearing from the valve body housing.

20. Remove the oil seal and O-ring from the rack housing.

Be careful not to damage the pinion valve cylinderinside of the rack housing.

21. Using the special tool (09573-33100, 09555-21000),remove the oil seal (A) from the rack housing.

Be careful not to damage the rack cylinder insideof the rack housing.

INSPECTION

1. Rack

(1) Check for rack tooth face damage or wear.

(2) Check for oil seal contact surface damage.

(3) Check for rack bending or twisting.

(4) Check for oil seal ring damage or wear.

(5) Check for oil seal damage or wear.

2. Pinion valve

(1) Check for pinion gear tooth face damage or wear.

(2) Check for oil seal contact surface damage.

(3) Check for seal ring damage or wear.

(4) Check for oil seal damage or wear.

3. Bearing

(1) Check for seizure or abnormal noise during abearing rotation.

(2) Check for excessive play.

(3) Check for missing needle bearing rollers.

4. Others

(1) Check for damage of the rack housing cylinder bore.

(2) Check for boot damage, cracking or aging.

REASSEMBLY

1. Apply the specified fluid to the entire surface of the rack oil seal.

Recommended fluid : PSF-3

2. Install the backup washer and oil seal (A) to the specified position in the rack housing.

3. Apply the specified fluid to the entire surface of the rack bushing oil seal.

Recommended fluid : PSF-3

4. Install the oil seal (A) in the rack bushing (B).

5. Apply the specified fluid to the entire surface of the O-ring and install it in the rack bushing.

6. Apply the specified grease to the rack teeth.

Recommended grease
Multipurpose grease SAE J310a NLGI No.2

Do not plug the vent hole(A) in the rack with grease.

7. Insert the rack(A) into the rack housing(B) and install the rack bushing(C).