Suzuki Grand Vitara JB627. Manual — part 179

4D-1 Parking Brake:

Brakes

Parking Brake

Component Location

Parking Brake Cable Location

S6JB0B4403001

I6JB0B440001-01

Parking Brake: 4D-2

Repair Instructions

Parking Brake Check and Adjustment

S6JB0B4406001

Check
Hold center of parking brake lever grip and pull it up with
200 N (20 kg, 44 lbs) force.
With parking brake lever pulled up as shown, count
ratchet notches.
There should be 5 to 7 notches.
Also, check if both right and left rear wheels are locked
firmly.
To count number of notches easily, listen to click sounds
that ratchet makes while pulling parking brake lever
without pressing its button.
One click sound corresponds to one notch.
If number of notches is out of specification, adjust cable
by referring to adjustment procedure to obtain specified
parking brake stroke.

NOTE
Check tooth tip of each notch for damage or
wear. If any damage or wear is found, replace
parking brake lever.

Adjustment

NOTE
Make sure for the following conditions before
cable adjustment.
• No air is trapped in brake system.
• Brake pedal travel is proper.
• Brake pedal has been depressed a few

times with about 300 N (30 kg, 66 lbs) load.

• If parking brake cable is replaced with new

one, pull up parking brake lever a few
times with about 500 N (50 kg, 110 lbs)
force.

• Rear brake shoes are not worn beyond

limit, and self adjusting mechanism
operates properly.

After confirming that above 5 conditions are all satisfied,
adjust parking brake lever stroke by loosening or
tightening adjusting nut (1).

NOTE
Check brake drum for dragging after
adjustment.

Parking brake stroke
When lever is pulled up at 200 N (20 kg, 44 lbs): 5 to
7 notches

T: Top side

3. Equalizer

8. Parking brake shoe lever

: 11 N

⋅m (1.1 kgf-m, 8.0 lb-ft)

F: Front side

4. Parking cable bracket

9. Parking cable clamp nut

: 25 N

⋅m (2.5 kgf-m, 18.0 b-ft)

R: Right side

5. Parking cable bracket bolt

10. Parking cable clamp bolt

: 10 N

⋅m (1.0 kgf-m, 7.5 lb-ft)

1. Parking brake lever assembly

6. Parking cable cap nut

11. Parking cable hanger bolt

2. Parking brake lever bolt

7. Brake back plate

12. Adjusting nut

I3JA01440003-01

2. Brake cable

1

2

I5JB0A430002-02

4D-3 Parking Brake:

Parking Brake Lever Removal and Installation

S6JB0B4406002

CAUTION

!

For ESP

® model, the yaw rate / G sensor is

set alongside the parking brake lever. When
removing and installing the parking brake
lever, do not use an impact wrench.
Otherwise, the yaw rate / G sensor may be
damaged by shock of impact wrench.

Removal

1) Block vehicle wheels and release parking brake

lever.

2) Remove console box.
3) Disconnect lead wire of parking brake switch at

coupler.

4) Remove parking brake cable adjusting nut (1).

5) Remove parking brake lever bolts (4) and then

remove parking brake lever assembly (1) from
equalizer (3).

6) Remove equalizer (3) from parking brake cable (2).

NOTE
Don’t disassemble parking brake lever
switch. It must be removed and installed as a
complete switch assembly.

Installation
Install in reverse order of removal procedure, noting the
following points.
• Check equalizer inclined angle.

Equalizer inclined angle
“a”: within 15 degrees

Tightening torque
Parking brake lever bolt (a): 25 N·m (2.5 kgf-m,
18.0 lb-ft)

1) After all parts are installed, parking brake lever

needs to be adjusted. Refer to “Parking Brake Check
and Adjustment”.

2) Check brake drum for dragging and brake system for

proper performance. After removing vehicle from
hoist, brake test should be performed.

2. Brake cable

5. Pin

1

2

I5JB0A430002-02

I5JB0A440004-01

1. Parking brake cable

4. Parking brake lever bolt

2. Equalizer

5. Parking brake lever

3. Pin

I5JB0A440005-01

Parking Brake: 4D-4

Parking Brake Cable Removal and Installation

S6JB0B4406003

Removal

NOTE
When it is necessary to remove both right
and left parking brake cables, repeat the
following steps 4) to 6) on right and left
wheels.

1) Hoist vehicle.
2) Remove wheel.
3) Disconnect parking brake cable from equalizer

(parking brake lever) and clamps.

4) Remove brake drum. Refer to “Rear Brake Drum

Removal and Installation in Section 4C”.

5) Disconnect parking brake cable from brake shoe

lever referring to “Rear Brake Shoe Removal and
Installation in Section 4C”.

6) Remove parking brake cable and parking cable

bracket.

Installation
Install it by reversing removal procedure, noting the
following points.
• Install clamps properly referring to “Parking Brake

Cable Location”.

• Tighten bolts and nuts to specified torque referring to

“Parking Brake Cable Location”.

• Adjust parking brake cable. Refer to “Parking Brake

Check and Adjustment”.

• Check brake drum for dragging and brake system for

proper performance. Brake test should be performed.

Specifications

Tightening Torque Specifications

S6JB0B4407001

NOTE
The specified tightening torque is also described in the following.
“Parking Brake Cable Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Parking brake lever bolt

25

2.5

18.0

)