Suzuki Grand Vitara JB627. Manual — part 255

5C-11 Clutch:

Specifications

Tightening Torque Specifications

S6JB0B5307001

NOTE
The specified tightening torque is also described in the following.
“Clutch Cover, Clutch Disc and Flywheel Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Service Material

S6JB0B5308001

Special Tool

S6JB0B5308002

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Clutch fluid hose bracket nut

10

1.0

7.5

)

Clutch master cylinder attaching nut

23

2.3

17.0

)

Clutch operating cylinder assembly mounting
bolt

10

1.0 7.5

)

Clutch fluid pipe flare nut

16

1.6

11.5

)

Flywheel bolt

68.5

6.9

49.5

)

Clutch cover bolt

23

2.3

17.0

)

Material

SUZUKI recommended product or Specification

Note

Grease

SUZUKI Silicone Grease

P/No.: 99000–25100

)

SUZUKI Super Grease I

P/No.: 99000–25210

)

09921–26020

09923–36320

Bearing remover

Clutch center guide (15 mm)

)

)

09924–17811

09925–98210

Flywheel holder

Input shaft bearing installer

)

/ ) / )

)

09930–30104
Sliding shaft
)

Table of Contents 6- i

6

Section 6

CONTENTS

Steering

Precautions . . . . . . . . . . . . .6-1

Precautions. . . . . . . . . . . . . . . . 6-1

Precautions for Steering . . . . . . . . . ... 6-1

Steering General Diagnosis. . . . . 6A-1

Diagnostic Information and Procedures. . . 6A-1

Steering Symptom Diagnosis. . . . . . . .. 6A-1

Steering Wheel and Column. . . . ... 6B-1

Precautions. . . . . . . . . . . . . . ...6B-1

Service Precautions of Air Bag Steering

Wheel and Column . . . . . . . . . . ... 6B-1

Precautions on Handling and Storage of Air

Bag Steering Wheel and Column. . . . . .. 6B-1

Precautions on Disposal of Air Bag Steering

Wheel and Column . . . . . . . . . . ... 6B-1

Service Precautions of Steering Angle Sensor

(ESP

® Model). . . . . . . . . . . . ...6B-1

General Description . . . . . . . . . . . .6B-1

Steering Wheel and Column Construction . . .. 6B-1

Diagnostic Information and Procedures. . . 6B-3

Air Bag Steering Wheel and Column

Symptom Diagnosis . . . . . . . . . . .. 6B-3

Air Bag Steering Wheel and Column

Inspection and Repair Required after
Accident . . . . . . . . . . . . . . . 6B-3

Diagnosis and Servicing of Air Bag Steering

Wheel and Column . . . . . . . . . . ... 6B-3

Repair Instructions . . . . . . . . . . . ..6B-3

Checking Steering Column for Accident

Damage . . . . . . . . . . . . . . . 6B-3

Steering Wheel Removal and Installation . . ... 6B-4
Contact Coil Cable Assembly Removal and

Installation. . . . . . . . . . . . . . . 6B-5

Contact Coil Cable Assembly Inspection . . . 6B-7
Centering Contact Coil Cable Assembly . . . . 6B-7
Steering Angle Sensor Removal and

Installation (ESP

® Model). . . . . . . . .6B-7

Steering Angle Sensor Inspection (ESP

®

Model) . . . . . . . . . . . . . . . ... 6B-8

Steering Column Assembly Removal and

Installation. . . . . . . . . . . . . . . 6B-8

Steering Column Assembly Inspection . . . .6B-11

Ignition Switch Cylinder Assembly Removal

and Installation (Without Keyless Start
System) . . . . . . . . . . . . . . ...6B-11

Steering Lock Assembly (Ignition Switch)

Removal and Installation. . . . . . . . .6B-12

Adjustable Steering Column Release Lever

Inspection. . . . . . . . . . . . . . 6B-12

Steering Upper Shaft Assembly Removal and

Installation . . . . . . . . . . . . . ...6B-13

Steering Upper Shaft Assembly Inspection. ...6B-14
Steering Lower Shaft Assembly Removal and

Installation . . . . . . . . . . . . . ...6B-14

Specifications. . . . . . . . . . . . . .6B-15

Tightening Torque Specifications. . . . . ..6B-15

Special Tools and Equipment . . . . . . ...6B-15

Special Tool . . . . . . . . . . . . . ..6B-15

Power Assisted Steering System. . ... 6C-1

Precautions. . . . . . . . . . . . . . ...6C-1

P/S System Note. . . . . . . . . . . . .6C-1

General Description . . . . . . . . . . . .6C-1

P/S System Construction . . . . . . . . . 6C-1
Steering Gear Case Construction . . . . . ...6C-2
P/S Pump Construction. . . . . . . . . ...6C-2

Schematic and Routing Diagram. . . . . . 6C-3

P/S Fluid Flow Diagram . . . . . . . . . ..6C-3

Diagnostic Information and Procedures. . . 6C-4

P/S System Symptom Diagnosis . . . . . . 6C-4
Steering Wheel Check . . . . . . . . . . 6C-5
Steering Force Check . . . . . . . . . . .6C-5
Steering Wheel Recovery Check . . . . . . 6C-6
Idle Up System Check. . . . . . . . . . .6C-6
Hydraulic Pressure in P/S Circuit Check. . . .6C-6

Repair Instructions . . . . . . . . . . . ..6C-8

P/S Fluid Change . . . . . . . . . . . . 6C-8
P/S Fluid Level Check. . . . . . . . . . .6C-8
P/S Fluid Leakage Check. . . . . . . . . 6C-9
P/S System Air Bleeding Procedure . . . . ...6C-9
P/S Pump and A/C Compressor (If Equipped)

Drive Belt Inspection and Adjustment . . . .6C-10

P/S Pump and A/C Compressor (If Equipped)

Drive Belt Removal and Installation . . . . 6C-10

Steering Rack Boot Check . . . . . . . . 6C-11
Tie-Rod End Boot Check . . . . . . . . ..6C-11

6-ii Table of Contents

Tie-Rod End Removal and Installation. . . ..6C-11
Tie-Rod End Ball Joint Inspection . . . . . .6C-12
P/S Gear Case Assembly Components . . . 6C-13
P/S Gear Case Assembly Removal and

Installation. . . . . . . . . . . . . ...6C-14

Steering Gear Case Mount Bushing Removal

and Installation . . . . . . . . . . . . 6C-16

Steering Gear Case Mount Bushing

Inspection. . . . . . . . . . . . . . 6C-16

Rack Boot / Tie-Rod Removal and Installation ..6C-16
P/S Hose / Pipe Components . . . . . . ...6C-18

P/S Pump Removal and Installation. . . . ..6C-19
P/S Pump Components. . . . . . . . . .6C-20
P/S Pump Disassembly and Assembly . . . .6C-20
P/S Pump Inspection. . . . . . . . . . .6C-23

Specifications . . . . . . . . . . . . . .6C-24

Tightening Torque Specifications. . . . . ..6C-24

Special Tools and Equipment . . . . . . ...6C-25

Recommended Service Material . . . . . ...6C-25
Special Tool . . . . . . . . . . . . . ..6C-25

Precautions: 6-1

Steering

Precautions

Precautions

Precautions for Steering

S6JB0B6000001

Air Bag Warning
Refer to “Air Bag Warning in Section 00”.

Fastener Caution
Refer to “Fastener Caution in Section 00”.

Service Precautions of Air Bag Steering Wheel and Column
Refer to “Service Precautions of Air Bag Steering Wheel and Column in Section 6B”.

Handling and Storage of Air Bag Steering Wheel and Column
Refer to “Precautions on Handling and Storage of Air Bag Steering Wheel and Column in Section 6B”.

Disposal of Air Bag Steering Wheel and Column
Refer to “Precautions on Disposal of Air Bag Steering Wheel and Column in Section 6B”.