Suzuki Grand Vitara JB627. Manual — part 252

5B-31 Manual Transmission/Transaxle:

NOTE
The specified tightening torque is also described in the following.
“Manual Transmission Assembly Components”
“Gear Shift Control Lever Rear Case Assembly Components”
“Gear Shift Lever Front Case Assembly Components”
“Gear Shift Shaft and Fork Components”
“Input Shaft Assembly, Output Shaft Assembly and Countershaft Assembly Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Service Material

S6JB0B5208001

NOTE
Required service material is also described in the following.
“Manual Transmission Assembly Components”
“Gear Shift Control Lever Rear Case Assembly Components”
“Gear Shift Lever Front Case Assembly Components”
“Gear Shift Shaft and Fork Components”
“Input Shaft Assembly, Output Shaft Assembly and Countershaft Assembly Components”

Special Tool

S6JB0B5208002

Material

SUZUKI recommended product or Specification

Note

Grease

SUZUKI Super Grease A

P/No.: 99000–25010

)

/ ) / ) / ) / )

Sealant

SUZUKI Bond No.1217G

P/No.: 99000–31260

)

/ ) / ) / ) / )

Thread lock cement

Thread Lock Cement Super 1322

P/No.: 99000–32110

)

/ )

09900–06106

09913–50121

Snap ring pliers (closing
type)

Oil seal remover

)

/ )

)

09913–75810

09913–80113

Bearing installer

Bearing installer

)

)

09913–84510

09913–85210

Bearing installer

Bearing installer

)

/ ) / ) / ) / )

)

Manual Transmission/Transaxle: 5B-32

09923–46020

09925–78210

Joint pipe

Spring pin remover (6 mm)

)

)

/ )

09930–30104

09940–51710

Sliding shaft

Bearing installer

)

)

/ ) / )

09941–64511
Bearing and oil seal remover
(30 mm Min.)
)

5C-1 Clutch:

Transmission / Transaxle

Clutch

General Description

Clutch (Hydraulic Type) Construction

S6JB0B5301001

The clutch is a diaphragm-spring clutch of a dry single
disc type. The diaphragm spring is of a tapering-finger
type, which is a solid ring in the outer diameter part, with
a series of tapered fingers pointing inward.
The disc, carrying torsional coil springs, is positioned on
the transmission input shaft with an involute spline fit.
The clutch cover is secured to the flywheel, and carries
the diaphragm spring in such a way that the peripheral
edge part of the spring pushes on the pressure plate
against the flywheel (with the disc in between), when the
clutch release bearing (incorporated in clutch operating
cylinder) is held back. This is the engaged condition of
the clutch.
Depressing the clutch pedal causes the release bearing
(incorporated in clutch operating cylinder) to advance
and pushes on the tips of the tapered fingers of the
diaphragm spring. When this happens, the diaphragm
spring pulls the pressure plate away from the flywheel,
thereby interrupting the flow of drive from flywheel
through clutch disc to transmission input shaft.
Clutch fluid is supplied from brake fluid reservoir.
Clutch fluid level can be checked by brake fluid level of
brake fluid reservoir.

1. Crankshaft

7. Release bearing

2. Flywheel

8. Input shaft bearing

3. Clutch disc

9. Input shaft

4. Pressure plate

10. Operating cylinder

5. Clutch cover

11. Clutch housing

6. Diaphragm spring

1

2

3

4

5

6

7

10

8

9

11

I5JB0A530001-01

Clutch: 5C-2

Component Location

Clutch Fluid Pipe and Hose Location

S6JB0B5303001

1

1

2

2

2

3

4

5

5

6

6

7

[A]

I5JB0A530002-03

[A]: Right-hand steering vehicle

3. Clutch fluid hose

6. Brake master cylinder reservoir

1. Clutch master cylinder

4. Clutch operating cylinder assembly

7. Clutch fluid pipe joint

2. Clutch fluid pipe

5. Clutch reservoir hose