Suzuki Grand Vitara JB627. Manual — part 5

00-17 Precautions:

Table of Contents 0- i

0

Section 0

CONTENTS

General Information

General Information . . . . . . . . 0A-1

General Description . . . . . . . . . . . .0A-1

Abbreviations . . . . . . . . . . . . . .. 0A-1
Symbols . . . . . . . . . . . . . . . .. 0A-2
Wire Color Symbols . . . . . . . . . . . 0A-3
Fastener Information. . . . . . . . . . ... 0A-3
Vehicle Lifting Points. . . . . . . . . . ... 0A-5
Vehicle Identification Number . . . . . . . . 0A-7
Engine Identification Number. . . . . . . .. 0A-7
Transmission Identification Number. . . . . 0A-7

Component Location . . . . . . . . . . ...0A-8

Warning, Caution and Information Label

Location . . . . . . . . . . . . . . . 0A-8

Maintenance and Lubrication. . . . . 0B-1

Precautions. . . . . . . . . . . . . . ...0B-1

Precautions for Maintenance and Lubrication. . 0B-1

Scheduled Maintenance . . . . . . . . . ..0B-1

Maintenance Schedule under Normal Driving

Conditions . . . . . . . . . . . . . . . 0B-1

Maintenance Recommended under Severe

Driving Conditions. . . . . . . . . . . . 0B-2

Repair Instructions . . . . . . . . . . . ..0B-3

Engine Accessory Drive Belt Inspection . . . . 0B-3
Engine Accessory Drive Belt Replacement. . . 0B-3
Valve Lash (Clearance) Inspection . . . . . . 0B-4
Engine Oil and Filter Change. . . . . . . .. 0B-4
Engine Coolant Change. . . . . . . . . .. 0B-5
Exhaust system Inspection . . . . . . . . . 0B-5
Spark Plugs Replacement . . . . . . . . .. 0B-5
Air Cleaner Filter Inspection. . . . . . . . 0B-5
Air Cleaner Filter Replacement . . . . . . ... 0B-5
Fuel Lines and Connections Inspection . . . .. 0B-6
Fuel Filter Replacement. . . . . . . . . .. 0B-6
Fuel Tank Inspection. . . . . . . . . . ... 0B-6

Crankcase Ventilation Hoses and

Connections Inspection (Vehicle without A/F
Sensor). . . . . . . . . . . . . . . ..0B-6

PCV Valve Inspection . . . . . . . . . . .0B-6
Fuel Evaporative Emission Control System

Inspection. . . . . . . . . . . . . . ..0B-6

Brake Discs and Pads Inspection . . . . . ...0B-6
Brake Drums and Shoes Inspection. . . . . 0B-6
Brake Hoses and Pipes Inspection . . . . . .0B-7
Brake Fluid Change . . . . . . . . . . . 0B-7
Parking Brake Lever and Cable Inspection. . .0B-7
Clutch Fluid Inspection. . . . . . . . . . 0B-7
Tire / Wheel Inspection and Rotation . . . . ..0B-8
Wheel Discs Inspection. . . . . . . . . ...0B-8
Wheel Bearing Inspection . . . . . . . . ...0B-8
Suspension System Inspection . . . . . . ...0B-8
Steering System Inspection . . . . . . . . 0B-9
Propeller Shafts and Drive Shafts Inspection. 0B-10
Manual Transmission Oil Inspection . . . . .0B-10
Manual Transmission Oil Change . . . . . .0B-10
Automatic Transmission Fluid Inspection. . ..0B-10
Automatic Transmission Fluid Change . . . .0B-10
Automatic Transmission Fluid Cooler Hose

Inspection. . . . . . . . . . . . . . 0B-11

Transfer Oil Inspection (If Equipped) . . . . 0B-11
Differential Oil Inspection . . . . . . . . ..0B-11
Transfer (If Equipped) or Differential Oil

Change. . . . . . . . . . . . . . . 0B-11

Power Steering (P/S) System Inspection . . ..0B-11
All Hinges, Latches and Locks Inspection. . .0B-12
HVAC Air Filter Inspection (If Equipped). . ...0B-12
HVAC Air Filter Replacement (If Equipped) . ..0B-12
Final Inspection for Maintenance Service . . .0B-12

Specifications. . . . . . . . . . . . . .0B-14

Tightening Torque Specifications. . . . . ..0B-14

Special Tools and Equipment . . . . . . ...0B-14

Recommended Fluids and Lubricants. . . ...0B-14
Special Tool . . . . . . . . . . . . . ..0B-14

0A-1 General Information:

General Information

General Information

General Description

Abbreviations

S6JB0B0101001

A:
ABDC: After Bottom Dead Center
ABS: Anti-lock Brake System
AC: Alternating Current
A/C: Air Conditioning
A-ELR: Automatic-Emergency Locking Retractor
A/F: Air Fuel Mixture Ratio
ALR: Automatic Locking Retractor
API: American Petroleum Institute
ATDC: After Top Dead Center
ATF: Automatic Transmission Fluid
A/T: Automatic Transmission
AWD: All Wheel Drive
B:
BBDC: Before Bottom Dead Center
BCM: Body Electrical Control Module
BTDC: Before Top Dead Center
B+: Battery Positive Voltage
C:
CAN: Controller Area Network
CKP Sensor: Crankshaft Position Sensor
CKT: Circuit
CMP Sensor: Camshaft Position Sensor
CO: Carbon Monoxide
CPP Switch: Clutch Pedal Position Switch (Clutch

Switch, Clutch Start Switch)

CPU: Central Processing Unit
CRS: Child Restraint System
D:
DC: Direct Current
DLC: Data Link Connector (Assembly Line Diag. Link,

ALDL, Serial Data Link, SDL)

DOHC: Double Over Head Camshaft
DOJ: Double Offset Joint
DRL: Daytime Running Light
DTC: Diagnostic Trouble Code (Diagnostic Code)
E:
EBCM: Electronic Brake Control Module, ABS Control

Module

EBD: Electronic Brake Force Distribution
ECM: Engine Control Module
ECT Sensor: Engine Coolant Temperature Sensor

(Water Temp. Sensor, WTS)

EFE Heater: Early Fuel Evaporation Heater (Positive

Temperature Coefficient, PTC Heater)

EGR: Exhaust Gas Recirculation
EGRT Sensor: EGR Temperature Sensor (Recirculated

Exhaust Gas Temp. Sensor, REGTS)

ELR: Emergency Locking Retractor
EPS: Electronic Power Steering
ESP

®

: Electronic Stability Program

EVAP: Evaporative Emission
EVAP Canister: Evaporative Emission Canister

(Charcoal Canister)

F:
FWD: Front Wheel Drive
4WD: 4 Wheel Drive
G:
GEN: Generator
GND: Ground
H:
HC: Hydrocarbons
HO2S: Heated Oxygen Sensor
HVAC: Heating, Ventilating and Air Conditioning
I:
IAC Valve: Idle Air Control Valve (Idle Speed Control

Solenoid Valve, ISC Solenoid Valve)

IAT Sensor: Intake Air Temperature Sensor (Air

temperature Sensor, ATS)

ICM: Immobilizer Control Module
IG: Ignition
IMT: Intake Manifold Tuning
ISC Actuator: Idle Speed Control Actuator (Motor)
L:
LH: Left Hand
LSPV: Load Sensing Proportioning Valve
M:
MAF Sensor: Mass Air Flow Sensor (Air Flow Sensor,

AFS, Air Flow Meter, AFM)

MAP Sensor: Manifold Absolute Pressure Sensor

(Pressure Sensor, PS)

Max: Maximum
MFI: Multiport Fuel Injection (Multipoint Fuel Injection)
MIL: Malfunction Indicator Lamp (“SERVICE ENGINE

SOON” Light)

Min: Minimum
M/T: Manual Transmission
N:
NOx: Nitrogen Oxides
O:
OBD: On-Board Diagnostic System (Self-Diagnosis

Function)

OCM: Occupant Classification module
O/D: Overdrive
OHC: Over Head Camshaft
O2S: Oxygen Sensor
P:
PCM: Powertrain Control Module
PCV: Positive Crankcase Ventilation
PNP: Park / Neutral Position
PSP Switch: Power Steering Pressure Switch (P/S

Pressure Switch)

P/S: Power Steering
R:
RH: Right Hand

General Information: 0A-2

S:
SAE: Society of Automotive Engineers
SDM: Sensing and Diagnostic Module (Air Bag

Controller, Air bag Control Module)

SFI: Sequential Multiport Fuel Injection
SOHC: Single Over Head Camshaft
T:
TBI: Throttle Body Fuel Injection (Single-Point Fuel

Injection, SPI)

TCC: Torque Converter Clutch
TCM: Transmission Control Module (A/T Controller, A/T

Control Module)

TPMS: Tire Pressure Monitoring System
TP Sensor: Throttle Position Sensor
TVV: Thermal Vacuum Valve (Thermal Vacuum

Switching Valve, TVSV, Bimetal Vacuum Switching
Valve, BVSV)

TWC: Three Way Catalytic Converter (Three Way

Catalyst)

2WD: 2 Wheel Drive
V:
VIN: Vehicle Identification Number
VSS: Vehicle Speed Sensor
VVT: Variable Valve Timing (Camshaft Position Control)
W:
WU-OC: Warm Up Oxidation Catalytic Converter
WU-TWC: Warm Up Three Way Catalytic Converter

Symbols

S6JB0B0101002

Symbol

Definition

Tightening torque
Apply oil
(engine, transmission, transfer, differential)
Apply fluid
(brake, power steering, automatic fluid)
Apply SUZUKI SUPER GREASE A
99000-25010
Apply SUZUKI SUPER GREASE C
99000-25030
Apply SUZUKI SUPER GREASE E
99000-25050
Apply SUZUKI SUPER GREASE H
99000-25120
Apply SUZUKI SUPER GREASE I
99000-25210
Apply SUZUKI BOND NO. 1215
99000-31110
Apply SUZUKI BOND NO. 1207F
99000-31250
Apply SUZUKI BOND NO. 1217G
99000-31260
Apply SUZUKI BOND NO. 1216B
99000-31230
Apply SUZUKI SILICONE SEALANT
99000-31120
Apply SUZUKI SEALING COMPOUND 366E
99000-31090
Apply THREAD LOCK 1305
99000-32100
Apply THREAD LOCK 1322
99000-32110
Apply THREAD LOCK 1342
99000-32050
Do not reuse.
Note on reassembly.