Suzuki Grand Vitara JB416 / JB420. Manual — part 195

3D-6 Propeller Shaft:

Specifications

Tightening Torque Specifications

S5JB0A3407001

NOTE
The specified tightening torque is also described in the following.
“Propeller Shaft Construction”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Service Material

S5JB0A3408001

NOTE
Required service material is also described in the following.
“Propeller Shaft Construction”

Special Tool

S5JB0A3408002

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Front propeller shaft flange bolt

30

3.0

22.0

)

Rear propeller shaft flange nut

85

8.5

61.5

)

Material

SUZUKI recommended product or Specification

Note

Grease

SUZUKI Super Grease A

P/No.: 99000–25010

)

SUZUKI Super Grease C

P/No.: 99000–25030

)

Thread lock cement

Thread Lock Cement Super 1322

P/No.: 99000–32110

)

09926–48010
Universal joint assembling
tool
)

Table of Contents 4- i

4

Section 4

CONTENTS

Brakes

Precautions . . . . . . . . . . . . .4-1

Precautions. . . . . . . . . . . . . . . . 4-1

Precautions for Brakes. . . . . . . . . . .. 4-1

Brake Control System and Diagnosis ... 4A-1

General Description . . . . . . . . . . . .4A-1

Brakes Construction. . . . . . . . . . . 4A-1
Front Brake Hose / Pipe Construction. . . . . 4A-2
Rear Brake Hose / Pipe Construction . . . . . 4A-3
Master Cylinder Assembly Construction . . . . 4A-3
Booster Assembly Construction . . . . . . .. 4A-4

Diagnostic Information and Procedures. . . 4A-4

Brake Diagnosis Note . . . . . . . . . . . 4A-4
Brakes Symptom Diagnosis. . . . . . . . 4A-5

Repair Instructions . . . . . . . . . . . ..4A-7

Excessive Pedal Travel Check. . . . . . . 4A-7
Brake Pedal Play Check . . . . . . . . . . 4A-7
Brake Fluid Level Check . . . . . . . . . . 4A-7
Air Bleeding of Brake System . . . . . . . . 4A-8
Brake Pedal Free Height Adjustment. . . . .. 4A-9
Brake Light Switch Adjustment . . . . . . ... 4A-9
Brake Flexible Hose and Pipe Check. . . . .. 4A-9
Master Cylinder Check. . . . . . . . . ..4A-10
Flushing Brake Hydraulic System . . . . . . 4A-10
Booster Operation Check. . . . . . . . .. 4A-10
Front Brake Hose / Pipe Removal and

Installation. . . . . . . . . . . . . ...4A-11

Rear Brake Hose / Pipe Removal and

Installation. . . . . . . . . . . . . ...4A-11

Master Cylinder Components. . . . . . . 4A-12
Master Cylinder Reservoir Removal and

Installation. . . . . . . . . . . . . ...4A-13

Master Cylinder Assembly Removal and

Installation. . . . . . . . . . . . . ...4A-14

Master Cylinder Assembly Inspection . . . ...4A-15
Brake Booster Components. . . . . . . .. 4A-16
Brake Booster Removal and Installation . . ... 4A-17
Booster Push Rod Clevis Adjustment . . . ...4A-17

Specifications. . . . . . . . . . . . . .4A-18

Tightening Torque Specifications. . . . . ..4A-18

Special Tools and Equipment . . . . . . ...4A-18

Recommended Service Material. . . . . ... 4A-18
Special Tool . . . . . . . . . . . . . ..4A-18

Front Brakes . . . . . . . . . . . 4B-1

General Description . . . . . . . . . . . .4B-1

Front Disc Brake Caliper Assembly

Construction . . . . . . . . . . . . . ..4B-1

Repair Instructions . . . . . . . . . . . ..4B-2

Front Disc Brake Components . . . . . . . 4B-2
Front Disc Brake Pad On-Vehicle Check . . . 4B-3
Front Disc Brake Pad Removal and

Installation . . . . . . . . . . . . . . .4B-3

Front Brake Disc and Pad Inspection. . . . ..4B-4
Front Disc Brake Caliper Removal and

Installation . . . . . . . . . . . . . . .4B-5

Front Disc Brake Caliper Disassembly and

Assembly. . . . . . . . . . . . . . ...4B-6

Front Disc Brake Caliper Inspection. . . . . 4B-7
Front Brake Disc Removal and Installation . . .4B-8
Front Brake Disc Inspection . . . . . . . . 4B-8

Specifications. . . . . . . . . . . . . ...4B-9

Tightening Torque Specifications. . . . . . 4B-9

Special Tools and Equipment . . . . . . . .4B-9

Recommended Service Material . . . . . . .4B-9

Rear Brakes. . . . . . . . . . . .. 4C-1

General Description . . . . . . . . . . . .4C-1

Rear Drum Brake Assembly Construction . . ..4C-1

Repair Instructions . . . . . . . . . . . ..4C-2

Rear Drum Brake Assembly Components . . ..4C-2
Rear Brake Drum Removal and Installation. . 4C-3
Rear Brake Drum and Shoe Inspection . . . ..4C-4
Rear Brake Shoe On-Vehicle Check. . . . ...4C-4
Rear Brake Shoe Removal and Installation . . 4C-5
Rear Brake Shoe Inspection . . . . . . . ...4C-6
Wheel Cylinder Removal and Installation . . ...4C-6
Wheel Cylinder Inspection . . . . . . . . ..4C-7
Rear Brake Back Plate Removal and

Installation . . . . . . . . . . . . . . .4C-7

Specifications. . . . . . . . . . . . . ...4C-9

Tightening Torque Specifications. . . . . . 4C-9

Special Tools and Equipment . . . . . . . .4C-9

Recommended Service Material . . . . . . .4C-9

Parking Brake . . . . . . . . . . .. 4D-1

Component Location . . . . . . . . . . ...4D-1

Parking Brake Cable Location. . . . . . . .4D-1

Repair Instructions . . . . . . . . . . . ..4D-2

4-ii Table of Contents

Parking Brake Check and Adjustment . . . . 4D-2
Parking Brake Lever Removal and Installation . 4D-3
Parking Brake Cable Removal and

Installation. . . . . . . . . . . . . . .4D-3

Specifications. . . . . . . . . . . . . ...4D-4

Tightening Torque Specifications. . . . . . 4D-4

ABS. . . . . . . . . . . . . . . 4E-1

Precautions. . . . . . . . . . . . . . ...4E-1

Precautions in Diagnosing Troubles . . . . ...4E-1
Precautions in On-Vehicle Service. . . . . ..4E-1

General Description . . . . . . . . . . . .4E-1

ABS Description . . . . . . . . . . . . ..4E-1
ABS Hydraulic Unit / Control Module

Assembly Description . . . . . . . . . ...4E-2

CAN Communication System Description. . ...4E-2

Schematic and Routing Diagram. . . . . . 4E-3

ABS Schematic . . . . . . . . . . . . ...4E-3
ABS Wiring Circuit Diagram . . . . . . . . 4E-4

Component Location . . . . . . . . . . ...4E-6

ABS Components Location . . . . . . . . .4E-6

Diagnostic Information and Procedures. . . 4E-7

ABS Check. . . . . . . . . . . . . . ..4E-7
ABS Warning Lamp Check . . . . . . . . .4E-9
EBD Warning Lamp (Brake Warning Lamp)

Check. . . . . . . . . . . . . . . . 4E-9

DTC Check. . . . . . . . . . . . . . 4E-10
DTC Table. . . . . . . . . . . . . . .4E-10
DTC Clearance . . . . . . . . . . . . .4E-11
Scan Tool Data . . . . . . . . . . . . .4E-11
ABS Warning Lamp Does Not Come ON at

Ignition Switch ON . . . . . . . . . . ..4E-12

ABS Warning Lamp Comes ON Steady. . . 4E-14
ABS Warning Lamp Flashes Continuously

while Ignition Switch Is ON . . . . . . . .4E-16

EBD Warning Lamp (Brake Warning Lamp)

Comes ON Steady . . . . . . . . . . ..4E-17

Serial Data Link Circuit Check . . . . . . ..4E-18
DTC C1015: G Sensor Circuit. . . . . . ...4E-20
DTC C1021, C1022 / C1025, C1026 / C1031,

C1032 / C1035, C1036: Right-Front / Left-
Front / Right-Rear / Left-Rear Wheel Speed
Sensor Circuit or Encoder . . . . . . . ...4E-21

DTC C1041 / C1045 / C1051 / C1055, C1042

/ C1046 / C1052 / C1056: Right-Front / Left-
Front / Right-Rear / Left-Rear Inlet Solenoid
Circuit, Right-Front / Left-Front / Right-Rear
/ Left-Rear Outlet Solenoid Circuit . . . . ..4E-23

DTC C1057: Power Source Circuit . . . . ...4E-24
DTC C1061: ABS Pump Motor and/or Motor

Driver Circuit . . . . . . . . . . . . ...4E-25

DTC C1063: Solenoid Valve Power Supply

Driver Circuit . . . . . . . . . . . . ...4E-26

DTC C1071: ABS Control Module. . . . . .4E-27
DTC U1073: Control Module Communication

Bus Off . . . . . . . . . . . . . . . 4E-28

DTC U1100: Lost Communication with ECM

(Reception Error). . . . . . . . . . . .4E-30

Repair Instructions . . . . . . . . . . . 4E-31

ABS Hydraulic Unit Operation Check. . . . 4E-31
ABS Hydraulic Unit / Control Module

Assembly Components . . . . . . . . ...4E-32

ABS Hydraulic Unit / Control Module

Assembly On-Vehicle Inspection . . . . . 4E-32

ABS Hydraulic Unit / Control Module

Assembly Removal and Installation . . . . 4E-33

Front Wheel Speed Sensor On-Vehicle

Inspection. . . . . . . . . . . . . . 4E-35

Front Wheel Speed Sensor Removal and

Installation . . . . . . . . . . . . . ...4E-36

Front Wheel Speed Sensor Inspection . . . .4E-37
Rear Wheel Speed Sensor On-Vehicle

Inspection. . . . . . . . . . . . . . 4E-37

Rear Wheel Speed Sensor Removal and

Installation . . . . . . . . . . . . . ...4E-37

Rear Wheel Speed Sensor Inspection . . . ..4E-38
Front Wheel Encoder On-Vehicle Inspection . 4E-38
Front Wheel Encoder Removal and

Installation . . . . . . . . . . . . . ...4E-38

Rear Wheel Encoder On-Vehicle Inspection. .4E-38
Rear Wheel Encoder Removal and

Installation . . . . . . . . . . . . . ...4E-38

Specifications . . . . . . . . . . . . . .4E-39

Tightening Torque Specifications. . . . . ..4E-39

Special Tools and Equipment . . . . . . ...4E-39

Special Tool . . . . . . . . . . . . . ..4E-39

Precautions: 4-1

Brakes

Precautions

Precautions

Precautions for Brakes

S5JB0A4000001

Suspension Caution
Refer to “Suspension Caution in Section 00”.

Wheels and Tires Caution
Refer to “Wheels and Tires Caution in Section 00”.

Brake Caution
Refer to “Brakes Caution and Note in Section 00”.

General Precautions
Refer to “General Precautions in Section 00”.

Vehicle Lifting Points
Refer to “Vehicle Lifting Points in Section 0A”.

Fastener Caution
Refer to “Fastener Caution in Section 00”.

Fastener Information
Refer to “Fastener Information in Section 0A”.