Engine JAC HFC4DA1-2C. Manual — part 172
BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 21 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Double-open
Double-open
Double-open
Double-open back
back
back
back door
door
door
door glass
glass
glass
glass
1.
Prepare repair kit, with the following articles
included:
Sea
lant
(carbamic
acid
ethyl ester adhesive)
Cleaner
Primer
Cloth
Wool brush
Felt
Mat
Nozzle
Note:
Note:
Note:
Note: An additional tube of sealant may be applied.
2.
Install the precise cutting blade (24mm hook type
blade) onto the cutter.
Warning:
Warning:
Warning:
Warning:
When using tools for cutting glasses, please wear gloves
and goggles to avoid being injured by glass fragments
generated during cutting.
Attention:
Attention:
Attention:
Attention:
In case of the windshield to be reused, it is prohibited to
use cutter or electric cutting tools.
3.
Remove the double-open back door glass seal.
4.
Cut the glass sealant in the direction shown in
figure.
BG
BG
BG
BG Body
Body
Body
Body Glass
Glass
Glass
Glass
- 22 -
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Double-open
Double-open
Double-open
Double-open back
back
back
back door
door
door
door glass
glass
glass
glass
Note:
Note:
Note:
Note:
Don’t
contact
the
already
trimmed
surface;
otherwise, bonding effect of new sealant may be
influenced.
1.
Trim the side grooves.
�
Install the precise cutting blade.
Trim the polyurethane sealant remained on grooves
carefully, with polyurethane sealant in thickness of
1mm left on the body for side trimming.
2.
Wipe the glass clean.
Trim the polyurethane sealant remained on window
carefully, with polyurethane sealant in thickness of
1mm left on the glass for side trimming.
Caution:
Caution:
Caution:
Caution:
Glass primer contains solvent that can make the primer
hardened after volatilization but also can soften the
surface
coat of
synthetic
paint;
therefore,
“ZK”
polypropylene surface paint mixed with hardener should
be applied around the window.
3.
Install the glass.
�
Mount the glass in place with center aligned.
�
Adjust glass based on window groove height to
ensure proper alignment. Adjust when necessary.
�
Press the glass tightly into the sealant from center
part gradually to both sides.
Note:
Note:
Note:
Note:
Park the vehicle in the place with ambient
temperature of zero degree and don’t drive it 24h before
complete curing of carbamic acid ethyl ester adhesive.
The curing time is determined by temperature and
humidity, which is prolonged in case of low temperature
and humidity.
4.
Install remaining parts in reverse order of removal.
BD
BD
BD
BD Front/Rear
Front/Rear
Front/Rear
Front/Rear Doors
Doors
Doors
Doors and
and
and
and Front
Front
Front
Front Compartment
Compartment
Compartment
Compartment Cover
Cover
Cover
Cover
- 23 -
Front/Rear
Front/Rear
Front/Rear
Front/Rear Doors
Doors
Doors
Doors and
and
and
and Front
Front
Front
Front Compartment
Compartment
Compartment
Compartment Cover
Cover
Cover
Cover
Applied models: SUNRAY products manufactured by JAC
Subject
Page
Instruction
Instruction
Instruction
Instruction and
and
and
and Operation
Operation
Operation
Operation
Front compartment cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 24
Removal/Installation
Removal/Installation
Removal/Installation
Removal/Installation
Front compartment cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 25
Radiator core bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Compartment cover release cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 29
Right front door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..31
Left front door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Door outer handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...37
Door lock cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Left front door lock body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 41
Right front door lock body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Door seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Double-open back door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 47
Double-open back door outer handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Double-open back door latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Double-open back door lock and drive rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Double-open back door lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55
Double-open back door seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...57
BD
BD
BD
BD Front/Rear
Front/Rear
Front/Rear
Front/Rear Doors
Doors
Doors
Doors and
and
and
and Front
Front
Front
Front Compartment
Compartment
Compartment
Compartment Cover
Cover
Cover
Cover
- 24 -
Instruction
Instruction
Instruction
Instruction and
and
and
and Operation
Operation
Operation
Operation
Front
Front
Front
Front compartment
compartment
compartment
compartment cover
cover
cover
cover
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