Hummer H1 (2002+). Manual — part 48
___________________________________________________________
Cooling System 4-7
®
05745159
SHROUD SHIELD ASSEMBLY REPLACEMENT
Removal
1.
Remove radiator and fan shroud.
2.
Remove screws and shroud shield assembly from airlift
bracket (Figure 4-9).
Figure 4-9: Shroud Shield Assembly Replacement
Installation
1.
Secure shroud shield assembly to airlift bracket with
screws (Figure 4-9).
2.
Install radiator and fan shroud.
RADIATOR REAR SUPPORT BRACKET
REPLACEMENT
Removal
1.
Remove left splash shield (Section 10).
2.
Remove battery tray and right splash shield (Section 12).
3.
Remove radiator rear support bracket and insulator from
radiator (Figure 4-10).
4.
Remove support bracket from airlift bracket (Figure 4-11).
Installation
1.
Fasten radiator rear support bracket to airlift bracket with
bolts, washers, and locknuts. Do not tighten locknuts
(Figure 4-11).
2.
Secure insulator and support bracket to radiator with
washers and locknut (Figure 4-10).
3.
Tighten all locknuts to 26 lb-ft (35 N•m).
4.
Install left splash shield (Section 10).
5.
Install battery tray and right splash shield (Section 12).
Figure 4-10: Insulator and Rear Support Bracket
Location
SURGE TANK REPLACEMENT
Removal
1.
Drain cooling system.
2.
Disconnect radiator vent hose from surge tank (Figure 4-12).
3.
Disconnect surge tank-to-lower radiator hose from surge
tank.
4.
Disconnect overflow hose from surge tank.
5.
Disconnect low coolant sensor wiring harness.
6.
Loosen clamps and remove surge tank from bracket.
Figure 4-11: Rear Support Bracket Mounting
Installation
1.
Secure surge tank to bracket with clamps (Figure 4-12).
2.
Connect low coolant sensor wiring harness.
AIRLIFT BRACKET
SHROUD
SHIELD ASSEMBLY
RADIATOR
INSULATOR
REAR SUPPORT BRACKET
REAR
AIRLIFT BRACKET
SUPPORT BRACKET
4-8
Cooling System
____________________________________________________________
®
3.
Connect surge tank-to-lower radiator hose to surge tank.
4.
Connect radiator vent hose to surge tank.
5.
Connect overflow hose to surge tank.
6.
Fill and purge cooling system.
Figure 4-12: Surge Tank Replacement
SURGE TANK-TO-RADIATOR VENT HOSE
REPLACEMENT
Removal
1.
Depressurize cooling system.
2.
Loosen two clamps and remove radiator vent hose from
radiator and surge tank (Figure 4-13).
3.
Reclaim coolant.
Installation
1.
Secure radiator vent hose to surge tank and radiator with
two clamps (Figure 4-13).
2.
Tighten coolant filler cap.
3.
Replace coolant.
Figure 4-13: Surge Tank-to-Radiator Vent Hose
Location
THERMOSTAT BYPASS HOSE REPLACEMENT
Removal
1.
Drain cooling system.
2.
Loosen two clamps and remove bypass hose from nipples
on water pump and water crossover (Figure 4-14).
Installation
1.
Secure bypass hose to nipples on water pump and water
crossover with two clamps (Figure 4-14).
2.
Fill cooling system.
Figure 4-14: Thermostat Bypass Hose
Replacement
SURGE TANK
BRACKET
OVERFLOW
HOSE
LOW COOLANT
SENSOR
VENT HOSE FITTING
(HOSE NOT SHOWN)
SURGE TANK-TO-LOWER
RADIATOR HOSE
SURGE TANK
VENT HOSE
RADIATOR
HOSE
WATER PUMP
WATER CROSSOVER
BYPASS
BLEEDER VALVE
NIPPLES
___________________________________________________________
Cooling System 4-9
®
05745159
UPPER RADIATOR HOSE REPLACEMENT
Removal
1.
Drain cooling system as necessary.
2.
Depressurize cooling system.
3.
Loosen clamps and remove hose from thermostat housing
and radiator (Figure 4-15).
Installation
1.
Secure upper radiator hose to thermostat housing and radi-
ator with clamps (Figure 4-15).
2.
Fill cooling system.
Figure 4-15: Upper Radiator Hose Location
LOWER RADIATOR HOSE REPLACEMENT
Removal
1.
Drain cooling system.
2.
Loosen clamps and remove lower radiator hose from
radiator and lower tube assembly (Figure 4-16).
Installation
1.
Secure lower radiator hose to lower tube assembly and
radiator with clamps (Figure 4-16).
2.
Fill cooling system.
Figure 4-16: Lower Radiator Hose Location
RADIATOR
CLAMP
THERMOSTAT
HOUSING
UPPER RADIATOR
HOSE
RADIATOR
LOWER TUBE ASSEMBLY
LOWER
HOSE
RADIATOR
4-10
Cooling System
__________________________________________________________
®
RADIATOR LOWER TUBE ASSEMBLY REPLACEMENT
Removal
1.
Drain cooling system.
2.
Remove drain valve from lower tube assembly
(Figure 4-17).
3.
Disconnect radiator lower tube assembly from frame
bracket.
4.
Loosen clamp and disconnect water pump inlet hose from
lower tube assembly.
5.
Loosen clamp and disconnect surge tank-to-lower radiator
hose from lower tube assembly.
6.
Loosen clamp and disconnect lower radiator hose from
lower tube assembly.
7.
Remove lower tube assembly.
Installation
1.
Secure lower tube assembly to frame bracket with bolts,
washers, and locknuts. Tighten locknuts to 6 lb-ft (8 N•m)
(Figure 4-17).
2.
Connect lower radiator hose to lower tube assembly and
tighten clamp.
3.
Connect surge tank-to-lower radiator hose to lower tube
assembly and tighten clamp.
4.
Connect water pump inlet hose to lower tube assembly
and tighten clamp.
5.
Apply sealant tape to threads of drain valve and screw
drain valve into lower tube assembly.
6.
Fill cooling system.
Figure 4-17: Radiator Lower Tube Assembly Location
DRAIN VALVE
LOWER TUBE
SURGE TANK-TO-
WATER PUMP
FRAME BRACKET
ASSEMBLY
LOWER RADIATOR
HOSE
LOWER
RADIATOR HOSE
INLET HOSE
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст