Hummer H1 (2006+). Manual — part 300

10-62 Body

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Figure 10-68: Door and Body Seal Replacement

3.

Apply the body seal in the same location as the seal that was removed.

4.

Install the door strap.

DOOR STOP STRAP ASSEMBLY REPLACEMENT

Removal

1.

Remove the bolt, washer and the door stop strap assembly from the door (Figure 10-69).

2.

Remove the two bolts, washers, door stop strap assembly and the courtesy light from the A-pillar (front door only).

3.

Remove the bolt, washer and the door stop strap assembly from the B-pillar (rear door only).

Figure 10-69: Door Stop Strap Assembly

BODY SEAL

CROSS SECTION

DOOR SEAL

CROSS

SECTION

ENDS OF

DOOR SEAL HERE

BODY SEAL

TERMINATES

HERE

DOOR

SEAL

BODY SEAL

TERMINATES

HERE

A-PILLAR

DOOR STOP

BRACKET

STRAP

DOOR STOP

DOOR

B-PILLAR

DOOR STOP

REAR DOOR

BRACKET

BRACKET

FRONT DOOR

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Body 10-63

Installation

1.

Secure the door stop strap assembly to the door with the washer and the bolt. Tighten the bolt to 12 lb-ft (16 N•m) (Figure
10-69).

2.

Secure courtesy light and door stop strap assembly to A-pillar with two washers and bolts. Tighten bolts to 12 lb-ft (16 N•m)
(front door only).

3.

Secure the door stop strap assembly to the B-pillar with the two washers and the bolts. Tighten the bolts to 78 lb-ft (106 N•m)
(rear door only).

DOOR GLASS REPLACEMENT

NOTE: Door glass replacement is the same for all of the doors. This procedure covers the right front door.

Removal

1.

Remove the window regulator.

2.

Remove the beltline seal (Figure 10-70).

NOTE: Mark the location of the screws prior to removal for installation.

3.

Remove the four screws, lock washers, front and rear channels and the door window seals from the door.

4.

Rotate the glass/lift channel bracket assembly 90 degrees and remove through the window opening.

Figure 10-70: Window Channel Locations

Cleaning and Inspection

NOTE: Clean all the components, examine for wear or damage and replace if necessary.

Remove all the glass remains from the channels and the bottom of the door (Figures 10-70 and 10-71).

Installation

1.

Insert the glass/lower channel bracket assembly into the door through the window opening at 90° from the installed position.

2.

Rotate the glass/lower channel bracket assembly so that it is aligned with the appropriate channels (Figure 10-71)

DOOR WINDOW SEAL

BELT LINE

SEAL

FRONT

CHANNEL

REAR

CHANNEL

10-64 Body

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3.

Install the glass in the front and rear channels and the channel brackets and secure the channels and the channel brackets to the
door with the four lock washers and the screws (Figure 10-70).

4.

Install the upper and the lower window channels.

5.

Install the window regulator.

6.

Operate the window several times to ensure the glass is properly aligned.

Figure 10-71: Glass/Lift Channel Bracket

WINDOW SEAL REPLACEMENT

Removal

1.

Lower the window fully, remove and set aside for later use, both the inner and outer beltline seals (Figure 10-72).

2.

Pull the top of the door window seal down and out of the seal channel, cut the front and rear legs at the beltline and remove the
door window seal.

3.

Remove the armrest, door strap, door trim panel and pull the vapor barrier down far enough to gain access to the mounting
screws for the removable seal channels.

4.

Raise the glass, remove the armrest mount plate and the removable seal channels containing the remainder of the original door
window seal legs. Discard the seal pieces and lower the glass.

Installation

NOTE: The long leg of the door window seal is installed toward the front of the vehicle on the front doors and toward the rear of
the vehicle on the rear doors. Do not lubricate the upper seal area, lubricant will affect the pressure-sensitive adhesive.

1.

Sparingly lubricate the door window seal legs with dish soap (or equivalent) and insert in the door while maintaining align-
ment with the glass and the seal channel (Figure 10-72).

2.

Install one of the upper corners of the seal in the door channel before removing the protective backing strip on the pressure-
sensitive adhesive. This procedure will allow the corner to be fully seated before the pressure-sensitive adhesive contacts the
upper channel. Premature adhesive contact could make it difficult to move the seal into place. Remove the protective backing
strip and place the remainder of the seal in the channels.

3.

Install the removable seal channels, lightly snug the channels to the glass and tighten the mounting screws.

GLASS

WINDOW

LIFT CHANNEL BRACKET

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Body 10-65

Figure 10-72: Window Seal Installation

4.

Install both beltline seals.

5.

Check the window for free operation and close the window completely to ensure proper adhesion of the pressure-sensitive
adhesive to the upper seal channel. Also check the glass for proper, even alignment just before the window is closed. Adjust as
necessary to ensure even pressure and a good seal.

6.

With the window in the closed position, use a piece of notebook paper to check the seal-to-glass interface at the front and rear
legs (Figure 10-73). This check and subsequent adjustment will preclude the possibility of wind noise caused by gaps at the
interface. If the paper cannot be inserted between the seal and the glass, or if it can be inserted but resistance is felt, adjustment
of the fixed seal channel is probably not necessary. If the paper slides between the seal and the glass loosely, the following
adjustment procedure should be performed. Most wind noise can be eliminated by adjusting (tightening) the seal-to-glass
interface. Excessive interface tightening could cause the window to have excess drag and open or close too slowly.

Figure 10-73: Checking Seal-To-Glass Interface

CAUTION: Apply masking tape to the jaws of the locking pliers to ensure that the pliers do not mar the surface of the seal during
channel adjustment.

7.

The fixed seal channels can be adjusted to obtain the proper seal-to-glass interface using 3˝ wide jaw locking pliers
(commonly used for sheet metal work) with masking tape applied to the jaws (Figure 10-74). Adjust the locking pliers so they
can be clamped on the window seal with just enough force to grip without falling off the seal. Adjust the pliers tighter by one

WINDOW

SEAL

BACKING

STRIP

REMOVABLE

SEAL CHANNEL

FRONT

LEG

REAR

LEG

9-S10-009.2

UPPER

CHANNEL

BELTLINE

SEALS

PRESSURE

SENSITIVE

ADHESIVE

NOTEBOOK

PAPER