Toyota RM06H0E engine. Manual — part 7
Wire
”Click”
”Click”
”0.64 IDC Type”
”Click”
”Insulation
Displacement
Connector”
Good Example:
Bad Example:
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Wire Harness Repair Manual
1.
Push the Terminal into the Connector until you
hear a ”click”.
NOTE: Not all terminals will give and audible ”click”.
NOTICE:
D
After repairing, never let only one harness stretch.
D
In cese that it becomes short, do over again using
the repair wire.
Terminal Retainer
Example:
Good
Bad
Good
Bad
[Female]
[Male]
∗
Terminal
In Short
Position
∗
Terminal
In Short
Position
Double Locking
Device
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Wire Harness Repair Manual
2.
Double Locking Type Connector
(with terminal retainer or double locking device)
The connector is fitted with a terminal retainer, or a double
locking device, it is in the temporary lock position at insert
the terminal.
Type A (For 0.64III, 1.0, 1.0II, 1.3, 1.8, 2.3II 4.8 and 8.0 of
Non–Waterproof Type Connector)
(a)
Insert the terminal.
HINT:
1.
Make sure the terminal is positioned correctly.
2.
Insert the terminal with terminal retainer in the
temporary lock position.
(b)
Insert the terminal until the locking clip locks firmly.
HINT:
1.
Pull the terminal back gently to check whether it is
locked correctly.
2.
If it cannot be inserted easily, check the terminal and
the connector for damage.
NOTE: If the terminal to locking clip does not lock firmly,
the double locking device cannot lock or terminal retainer
does not lock at full lock position so the terminal backs out
from connector.
(c)
Close terminal retainer or double locking device.
The connector is fitted with a terminal retainer, or a
double locking device, return it to the full lock position.
Full Lock Position
[Female]
Full Lock Position
[Female]
Full Lock Position
[Male]
Terminal Retainer
at Temporary
Lock Position
Terminal Locking
Clip
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Wire Harness Repair Manual
Type B (For 0.64, 1.8, 2.3, 2.3II, 4.8, 6.3 and 8.0 of
Waterproof Type)
(For Male Connector)
(a)
Insert the terminal.
HINT:
1.
Make sure the terminal is positioned correctly.
2.
Insert the terminal with terminal retainer in the
temporary lock position.
(b)
Insert the terminal until the locking clip locks firmly.
HINT:
1.
Pull the terminal back gently to check whether it is
locked correctly.
2.
If it cannot be inserted easily, check the terminal and
the connector for damage.
Bad Example:
Terminal in Short
Position
Terminal
Locking Clip
Terminal
Retainer
[Case 1]
Full Lock Position
[Case 2]
Full Lock Position
Terminal Locking Clip
Terminal Retainer
at Temporary Lock
Position
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Wire Harness Repair Manual
NOTE: If the terminal to locking clip does not lock firmly,
terminal retainer can not lock at full lock position so the
terminal backs out from connector.
(c)
”For Case 1”
Push the terminal retainer in to the full lock position.
”For Case 2”
Raise the terminal retainer up to the full lock position.
(For Female Connector)
(a)
Insert the terminal.
HINT:
1.
Make sure the terminal is positioned correctly.
2.
Insert the terminal with terminal retainer in the
temporary lock position.
Bad Example:
Terminal in Short
Position
Terminal
Locking
Clip
[Case 1]
Full Lock Position
[Case 2]
Full Lock
Position
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Wire Harness Repair Manual
(b)
Insert the terminal until the locking clip locks firmly.
HINT:
1.
Pull the terminal back gently to check whether it is
locked correctly.
2.
If it cannot be inserted easily, check the terminal and
the connector for damage.
NOTE: If the terminal to locking clip does not lock firmly,
terminal retainer can not lock at full lock position so the
terminal backs out from connector.
(c)
”For Case 1”
Push the terminal retainer in to the full lock position.
”For Case 2”
Raise the terminal retainer up to the full lock position.
Temporary Lock Position
Full Lock Position
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Wire Harness Repair Manual
Type C (For 0.64 Type Connector)
(a)
Insert the terminal.
HINT:
1.
Make sure the terminal is positioned correctly.
2.
Insert the terminal with terminal retainer in the
temporary lock position.
(b)
Insert the terminal until the terminal lance locks firmly.
HINT:
1.
Pull the terminal back gently to check whether it is
locked correctly.
2.
If it cannot be inserted easily, check the terminal and
the connector for damage.
NOTE: If the terminal to terminal lance does not lock
firmly, the double locking device cannot lock or terminal
retainer does not lock at full lock position so the terminal
backs out from connector.
(c)
Close terminal retainer.
The connector is fitted with a terminal retainer, return
it to the full lock position.
A
A
A
B
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Wire Harness Repair Manual
SPECIAL EXAMPLE
D
First fit the section A.
D
Install the lock of the section A first.
D
Install the lock of the retainer and pull the white cover
until you hear a click sound.
D
Install the convex part (A) of the outer part correctly to
the section B of the inner part.
Cover
Fix Band
TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT
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Wire Harness Repair Manual
Insulation Displacement Connector
w/ Cover : CLOSE COVER
NOTICE:
Securely lock it
HINT:
When replacing it to a new connector, cut off the fixing band
without leaving it.
UNITE CONNECTOR
Make the projection of the front lock of the upper housing
meet the ditch of the front lock of the lower housing and fix
the rear lock.
NOTICE:
D
After uniting, securely lock it for not leaving the rear
lock arm deformed.
D
Make sure that the terminals will not become loose
by pulling the wires lightly.
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