Toyota Tundra. Manual — part 2369

Fig. 44: Measuring Resistance Between Terminal 50 And Starter Switch Body
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

If the result is not as specified, replace the starter magnetic switch assembly

REASSEMBLY

1

INSTALL PLANETARY GEAR

a

Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft, as shown
in the illustration

Fig. 45: Locating High-Temperature Grease Applying Areas On Planetary Gears
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the 3 planetary gears

2

INSTALL STARTER ARMATURE PLATE

a

Insert the plate to the starter center bearing clutch

NOTE:

Check that the protrusion of the starter armature plate fits over the
notch of the starter center bearing clutch sub-assembly.

2009 Toyota Tundra

2009 ENGINE Starting (3UR-FBE) - Tundra

Fig. 46: Identifying Protrusion Of Starter Armature Plate And Notch Of Starter Center
Bearing Clutch Sub-Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3

INSTALL STARTER ARMATURE ASSEMBLY

a

Install the starter armature to the starter center bearing clutch

4

INSTALL STARTER YOKE ASSEMBLY

a

Align the protrusion of the starter center bearing clutch with the notch of the starter yoke, and
install the starter yoke

Fig. 47: Identifying Protrusion Of Starter Center Bearing Clutch And Notch Of Starter Yoke
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

a

Install the starter brush holder

b

Using a screwdriver, hold the brush spring back and connect the brush into the brush holder

2009 Toyota Tundra

2009 ENGINE Starting (3UR-FBE) - Tundra

Fig. 48: Connecting Brush Into Brush Holder
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Connect the 4 brushes

d

Align the starter commutator end frame rubber with the groove of the starter yoke

Fig. 49: Identifying Starter Commutator End Frame Rubber And Groove Of Starter Yoke
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Install the starter commutator end frame with the 2 screws

Torque: 3.8 N*m (39 kgf*cm, 33 in.*lbf)

Fig. 50: Locating Starter Commutator End Frame Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6

INSTALL STARTER DRIVE HOUSING ASSEMBLY

2009 Toyota Tundra

2009 ENGINE Starting (3UR-FBE) - Tundra

a

Apply high-temperature grease to the starter pinion drive lever, as shown in the illustration

Fig. 51: Locating High-Temperature Grease Applying Areas On Starter Pinion Drive Lever
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the starter pinion drive lever to the starter center bearing clutch

Fig. 52: Locating Starter Pinion Drive Lever
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Align the protrusion of the starter center bearing clutch with the notch inside the starter drive
housing

Fig. 53: Identifying Protrusion Of Starter Center Bearing Clutch And Notch Inside Starter
Drive Housing
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2009 Toyota Tundra

2009 ENGINE Starting (3UR-FBE) - Tundra