Toyota Tundra. Manual — part 2337

Fig. 43: Identifying Starter Switch Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1

INSTALL STARTER ASSEMBLY

a

Install the starter with the 2 bolts

Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

Fig. 44: Identifying Starter Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Connect the starter connector

c

Connect the starter wire with the nut

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

d

Install the terminal cap

2

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

STARTER (FOR 2.0 KW TYPE)

COMPONENTS

Fig. 45: Identifying Starter (For 2.0 KW Type) Components And Torque Specifications (1 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Some systems need to be initialized after the cable is reconnected (see
INITIALIZATION ).

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

Fig. 46: Identifying Starter (For 2.0 KW Type) Components And Torque Specifications (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL

1

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2

REMOVE STARTER ASSEMBLY

a

Remove the terminal cap

b

Remove the nut and disconnect the starter wire

c

Disconnect the starter connector

d

Remove the 2 bolts and starter assembly

Fig. 47: Identifying Starter Assembly Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

DISASSEMBLY

NOTE:



Some systems need to be initialized after the cable is reconnected
(see INITIALIZATION ).



After the ignition switch is turned OFF, the navigation system
requires approximately 90 seconds to record various types of
memory and settings. As a result, after turning the ignition switch
OFF, wait 90 seconds or more before disconnecting the cable from
the negative (-) battery terminal.

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra

1

REMOVE STARTER YOKE ASSEMBLY

a

Remove the nut and disconnect the lead wire from the magnetic switch terminal

b

Remove the 2 through bolts

Fig. 48: Identifying Starter Yoke Assembly Through Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Pull out the starter yoke and the armature together

d

Remove the O-ring from the starter yoke

2

REMOVE MAGNET STARTER SWITCH ASSEMBLY

a

Remove the 2 screws and magnet starter switch

Fig. 49: Identifying Magnet Starter Switch Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Remove the return spring, idler gear, clutch roller, retainer and starter clutch from the starter
housing

2009 Toyota Tundra

2009 ENGINE Starting (1GR-FE) - Tundra