Toyota Tundra. Manual — part 1912

SST 09960-10010 (09962-01000, 09963-00500)

Recommended service bolt

BOLT LENGTH SPECIFICATION

e

Align the gear teeth of the driven main gear and sub-gear, and tighten the service bolt

Fig. 434: Identifying Service Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

23

INSTALL CAMSHAFT SUB-ASSEMBLY (for Bank 2) (See INSTALLATION )

24

INSTALL CAMSHAFT SUB-ASSEMBLY (for Bank 1) (See INSTALLATION )

25

INSTALL REAR NO. 1 TIMING BELT PLATE RH (See INSTALLATION )

26

INSTALL CAMSHAFT TIMING PULLEY RH (See INSTALLATION )

27

INSTALL REAR NO. 1 TIMING BELT PLATE LH (See INSTALLATION )

28

INSTALL CAMSHAFT TIMING PULLEY LH (See INSTALLATION )

29

INSTALL CAMSHAFT POSITION SENSOR ASSEMBLY (See INSTALLATION )

30

INSTALL CRANKSHAFT TIMING PULLEY (See INSTALLATION )

31

INSTALL NO. 2 TIMING BELT IDLER SUB-ASSEMBLY (See INSTALLATION )

32

INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY (See INSTALLATION )

33

INSTALL TIMING BELT (See INSTALLATION )

34

CHECK NO. 1 CYLINDER TO TDC/COMPRESSION (See INSTALLATION )

35

INSPECT VALVE CLEARANCE

a

Inspect the valve clearance (see ADJUSTMENT ) If the result is not as specified, adjust the valve
clearance (see ADJUSTMENT )

36

INSTALL SPARK PLUG TUBE GASKET

a

Using a cutter knife, cut off the seal part of the removed gasket

Thread Diameter Thread Pitch

Bolt Length

6 mm

1 0 mm

16 to 20 mm (0 630 to 0 787 in )

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 435: Identifying Cut Off Seal Part Of Gasket
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Using the removed gasket and a hammer, tap in a new gasket until it stops

HINT:

If the removed gasket does not fit on the new one, correct the removed one with pliers

Fig. 436: Tapping In Gasket Using Removed Gasket & Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c

Apply a light coat of MP grease to the lip of the gasket

d

Return the 8 ventilation case claws to the original positions

37

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH (See INSTALLATION )

38

INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH (See INSTALLATION )

39

INSTALL OIL FILLER CAP HOUSING

a

install a new gasket and housing with the 2 nuts

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Fig. 437: Locating Oil Filler Cap Housing & Gasket With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

40

INSTALL OIL FILLER CAP SUB-ASSEMBLY

41

INSTALL SPARK PLUG

42

INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE (See INSTALLATION )

43

INSTALL NO. 1 TIMING BELT COVER (See INSTALLATION )

44

INSTALL CRANKSHAFT PULLEY (See INSTALLATION )

45

INSTALL FAN BRACKET SUB-ASSEMBLY (See INSTALLATION )

46

INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY (See INSTALLATION )

47

INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (See INSTALLATION )

48

INSTALL NO. 2 TIMING BELT COVER SUB-ASSEMBLY (See INSTALLATION )

49

INSTALL NO. 3 TIMING BELT COVER SUB-ASSEMBLY LH (See INSTALLATION )

50

INSTALL NO. 3 TIMING BELT COVER SUB-ASSEMBLY RH (See INSTALLATION )

INSTALLATION

1

INSTALL VENTILATION VALVE SUB-ASSEMBLY (See INSTALLATION )

2

INSTALL CRANKSHAFT POSITION SENSOR (See INSTALLATION )

3

INSTALL KNOCK CONTROL SENSOR (See INSTALLATION )

4

INSTALL VVT SENSOR (See INSTALLATION )

5

INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1) (See
INSTALLATION )

6

INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2) (See
INSTALLATION )

7

INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH

a

Install the mounting bracket with the 4 bolts

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra

Fig. 438: Locating Mounting Bracket Bolts (LH)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8

INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH

a

Install the mounting bracket with the 4 bolts

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

Fig. 439: Locating Mounting Bracket Bolts (RH)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9

INSTALL FRONT ENGINE MOUNTING INSULATOR LH

a

Install the mounting insulator with the nut

Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf)

Fig. 440: Locating Mounting Insulator Nut (LH)

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (2UZ-FE) - Tundra