Toyota Tundra. Manual — part 1807

Fig. 211: Identifying Fuel Pipe Clamp
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

17

INSTALL COOLER COMPRESSOR

a

Install the cooler compressor with the 2 nuts and 2 bolts in several steps in the sequence shown
below

Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf)

Fig. 212: Identifying Cooler Compressor Nuts And Bolt Tightening Sequence
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Connect the cooler compressor connector

18

INSTALL GENERATOR ASSEMBLY (See INSTALLATION )

19

CONNECT VANE PUMP ASSEMBLY (See INSTALLATION )

20

CONNECT HEATER WATER INLET HOSE

a

Install the heater water pipe bracket with the nut

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

b

Connect the heater water inlet and outlet hose

HINT:

The direction of the hose clamp is indicated below

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

c

Connect the wire harness clamp

Fig. 213: Locating Heater Water Pipe Bracket Nut And Heater Water Inlet Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

21

INSTALL RADIATOR ASSEMBLY (See INSTALLATION )

22

INSTALL RADIATOR SIDE DEFLECTOR RH (See INSTALLATION )

23

INSTALL RADIATOR SIDE DEFLECTOR LH (See INSTALLATION )

24

INSTALL FAN SHROUD (See INSTALLATION )

25

CONNECT RADIATOR HOSE OUTLET

26

CONNECT RADIATOR HOSE INLET

27

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See INSTALLATION )

28

INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )

29

INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (See INSTALLATION )

30

INSTALL FRONT EXHAUST PIPE ASSEMBLY (See INSTALLATION )

31

INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY (except Regular Cab Standard Deck)

32

INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY (for Regular Cab Standard Deck)

33

INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY (for Regular Cab Standard Deck)
(See INSTALLATION )

34

INSTALL AIR SWITCHING VALVE ASSEMBLY (See INSTALLATION )

35

INSTALL NO. 2 AIR TUBE (See INSTALLATION )

36

INSTALL NO. 1 AIR TUBE (See INSTALLATION )

37

CONNECT NO. 4 AIR INJECTION SYSTEM HOSE (See INSTALLATION )

38

CONNECT NO. 5 AIR INJECTION SYSTEM HOSE (See INSTALLATION )

39

CONNECT ENGINE WIRE

a

Engine Room LH Side:

1

Install the battery positive cable with the nut labeled H shown below

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Torque: 12 N*m (125 kgf*cm, 9 ft.*lbf)

2

Connect the battery positive cable cover

3

Install the ground cable with the bolt labeled G shown below

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

4

Attach the wire harness clamp to the front engine mounting bracket LH, and connect the
connector to the crankshaft position sensor labeled F shown below

5

Attach the front ABS junction connector's clamp to the engine room relay block side, and
connect the connector labeled E shown below

6

Connect the wire harness bracket with the nut labeled D shown below

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

7

Connect the No 2 engine wire's cover to the engine room relay block, and install the No 2
engine wire with the nut labeled C shown below

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

8

Connect the 2 connectors to the engine room relay block labeled B shown below

9

Connect the 4 connectors to the air injection control driver labeled A shown below

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra

Fig. 214: Identifying Engine Wire (Engine Room LH Side)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Engine Room RH Side:

1

Install the bracket with the bolt labeled F shown below

2009 Toyota Tundra

2009 ENGINE Engine Mechanical (1GR-FE) - Tundra